The Benefits of Using oil seal customization

Oil Seals By: Angelo Ting/MINERAL CIRCLES BEARINGS

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In any mechanical manufacturing company, optimal performance and long service life are vital to your products&#; success in the market. No matter how much we go deeper in considering the brand and in deciding which one would last longer than the other, it&#;s also significant to at least put into consideration the importance of maintenance and preventive measures.

If there is any component that is underappreciated within a mechanical assembly or a bearing assembly, it would be the oil seal. Due to its relatively inexpensive cost, the importance of oil seals is often being overlooked and neglected. However, being a game changer in a bearing assembly, one must know the benefits it contributes in keeping your machine in perfect shape.

Often called a rotary shaft seal, oil seals purposely serve to close the gap between stationary and moving components. When properly installed, oil seal&#;s  main job is to retain or separate fluids. Furthermore, it also helps in preventing lubricants from escaping the gauge as well as it prevents foreign contaminants from moving in through the clearance. Seals also serve to prevent intermixture of two fluid mediums such as oil and grease . An oil seal that fails and create seal leakage, enables abrasives and corrosive moisture apart from allowing sediments to enter your machine.

Bearing manufacturers stress the importance of selecting the right seal for your machine for each has its own distinct differences. The selection of the right seal is crucial for the maintenance and integrity of a given application due to some situations wherein not all are fit to work on some machines.

Failure to follow common application best practices potentially results in costly mistakes or worse, system or machine failure.

What are the benefits of Oil Seals ? Is it cost-effective?

Aside from keeping your machines in its best shape, oil seal has so much to offer than what&#;s mentioned above. Some of these are as follows:

• Prevent the entry of foreign contaminants
• Prevent seal leakage
• Maintain a bearing&#;s lubricity

Oil seals work like glue between two elements: a stationary and moving component. Their function is to remove the spaces between such elements to ensure both components resist non-lubricity. This is especially important in a precision bearing. Any non-lubricated contact from both the seal and other elements can lead to a catastrophic failure. This will result to seal damage and ultimately, extended maintenance downtime.

Oil Seals also serve as a prevention method ensuring that no foreign objects such as dirt and soil enter your equipment. Since seals are employed in a variety of applications (from industrial to automotive), an effective seal must maintain a high-impenetrable degree of exclusion when it comes to contaminants or foreign objects that would aggravate the performance of your machineries.

However, in some cases when you have been caught up in a situation such as seal failure while it&#;s under the process of filtering out contaminants, possible event such as excessive mechanical strain may be introduced resulting in mechanical failure.

In addition to the list of positive things it does to our mechanical applications are:

• Ability to perform in extreme environments
• Long shelf life
• Easy assembly
• Low friction properties
• Increased strength properties to work in stressful environments

Applications of oil seals

Oil seals play a major role in mechanical assemblies. Their strength and flexibility allows them to be used in numerous industries (any automotive or industrial application that has a rotating and moving part assembly) such as gearboxes, electric motors, industrial pumps, fans, and customized equipment.

In particular, oil seals are utilized in mechanical environments that must function under extreme pressure. This concept often applies to temperatures in which oil seals must operate. With its high degree of flexibility and use in various industries, oil seals must be able to work optimally in temperate conditions of &#; 70°C and +260°C.

Oil seals must also work in extreme fluid environments in which the risk of foreign contaminant is great. While most oil seals appear in the traditional &#;o-ring&#; shape, oil seals can be manufactured to the specifications of each application. This means there&#;s a sealing solution for any uniquely designed equipment.

According to your requirements, the types of oil seals you can select from include:

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• Single and double lip oil seals
• Metal cased, external, and internal orientated oil seals
• Spring-energized oil seals.

Choosing the right oil seal

Before an oil seal is installed, considerations must be made with regard to the type of application parameters  that it must function within. Considering these variables and factors ensures the right one is installed. A sound replacement affords mechanical longevity and proper functionality.

When selecting the right oil seal for your application, nine factors must be taken into consideration. Top bearing companies, designers, and maintenance engineers have specified the nine factors as:

• Shaft speed
• Temperature
• Pressure
• Shaft hardness
• Shaft surface finish
• Concentricity
• Shaft and bore tolerances
• Runout
• Lubricant

These nine factors will also determine the right materials that your oil seals should be made of as wrongful selection can result in  failure, including excessive internal pressure on the seal itself, premature wear, lip hardening, cracks, and swelling.

Over time, this damage can incur massive costs.-particularly if such issues are not promptly addressed.

While there are a variety of oil seals to select from, it&#;s important to choose the right profile for the application. This not only guarantees optimum performance for the applications but it also ensures a safe working environment for years to come.

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Seals are essential to many industrial operations, helping to prevent leaks and maintain pressure, temperature, and fluid control. A high performance seal can significantly impact the performance of a machine or system, resulting in increased efficiency, reduced maintenance costs, and improved safety. In this blog post, we will explore the business benefits of a reliable seal and how it can impact your company&#;s bottom line.

First, let&#;s define a reliable seal with a list of attributes that make it a high-quality sealing solution.

What is a High Performance Seal?

A high performance seal is a reliable sealing solution that can withstand harsh environments, maintain pressure and temperature control, prevent leaks, and improve fluid control. Ultimately, it is engineered for maximum performance, reliability, and safety.

Here are some of the attributes of a reliable seal:

• Durability: Reliable sealing technologies are durable and can withstand wear and tear from harsh environments, high pressures, and extreme temperatures. It should be able to maintain its shape and function effectively for the required period.
  
• Chemical Resistance: A reliable seal should resist the fluids and chemicals it will contact during use. This will prevent the seal from deteriorating, swelling, or becoming brittle, leading to premature failure.
  
• High-Temperature Resistance: A high performance seal should withstand the intended application of high temperatures without breaking down, deforming, or losing effectiveness. This is particularly important in applications where high-temperature fluids or gases are involved.
  
• Low Compression Set: High performance sealing technologies should retain their shape and seal effectively, even when compressed over time. This is known as the compression set resistance, and a low compression set is desirable to ensure the seal&#;s long-term effectiveness.
  
• Customizability: A reliable seal should be customizable to fit a particular application&#;s unique requirements, including size, shape, and material. This customization will ensure optimal performance and longevity.
  
• Effective Installation: A reliable seal should be easy to install, this minimizes the risk of damage during installation. This also ensures that it functions correctly from the outset.

By choosing seals with these performance-boosting attributes, you can reap the many business benefits of a reliable seal. These benefits include increased efficiency, reduced maintenance and replacement costs, improved safety, and enhanced business reputation.

Business Benefits of a Reliable Seal

Increased efficiency

One of the most significant business benefits of a reliable seal is increased efficiency. When a seal fails to function correctly, leaks can occur, leading to decreased pressure or fluid control and ultimately reducing the performance of the machine or system. A high-quality seal can maintain pressure and temperature control, prevent leaks, and improve fluid control, resulting in optimal efficiency and performance of the machine or system.

Reduced maintenance & replacement costs

Another business benefit associated with reliable seals is reduced maintenance costs. For example, seal failure can damage the machine or system, requiring costly repairs or replacements. Sometimes, the machine or system may need to be taken offline for repairs, leading to downtime and lost productivity. However, a high-quality, robust seal can prevent damage to the system. By preventing damage, your company is saved from incurring unnecessary repair or replacement costs.

Improved safety

Reliable sealing technologies can also improve safety in the workplace, particularly in industries such as oil and gas, chemical manufacturing, and food processing. For example, a high-quality seal in a hydraulic system can prevent leaks, reducing the risk of injuries from hot or corrosive fluids. In the case of food processing, a high-quality seal can avoid contamination of the product, ensuring consumer safety. Such safety improvements can lead to reduced regulatory fines, lower insurance premiums, and reduced legal liabilities. In other words, they help to protect your bottom line.

Enhanced business reputation

Finally, a high performance seal can enhance your company&#;s reputation. In today&#;s interconnected world, news of faulty systems and poor performance can spread quickly through word-of-mouth or online platforms. Negative reviews, customer complaints, and public scrutiny can damage your brand. This leads to lost customers, decreased revenue, and decreased market share. However, more reliable seals can enhance your reputation by increasing customer satisfaction, resulting in business benefits such as increased sales, market share, and profitability.

Your Partner for Powerful Seals

As an industry-leading sealing distributor specializing in high-performance and reliable solutions, we are your partner for high performance seals. We offer a broad range of sealing solutions, including O-rings, mechanical seals, and engineered seals, customized to meet your specific application requirements and data. With our in-depth expertise and relationships with the top industry suppliers, we can help you select the most powerful seals for your application, ensure proper installation and maintenance, and deliver the performance and reliability you need to succeed. Contact us to learn more about our sealing solutions and how we can help you maximize your bottom line.

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