5 Reasons Why Your Business Needs active harmonic filter manufacturer？

An Introduction to the Active Harmonic Filter

Facing a power quality issue? Get yourself an Active Harmonic Filter and reduce harmonic pollution during electrical installation. Using an active harmonic filter ensures that the current is "clean". An active harmonic filter requires a stable external power source to inject phase opposite current harmonics to downstream loads. Depending on the stability of the connected external power source, its efficiency will vary.

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In this blog, we analyze the pros and cons of harmonics. But first, let's see what leads to harmonics in the power system.

What Causes Harmonics in the Power System?

Technically speaking, when the current waveform deviates from the sinewave shape, it is said to contain "harmonics." Is that a good or bad sign? Apparently, harmonics is a bad sign because harmonic frequencies in the power grid cause power quality issues. Why do harmonics occur? Leading inverter battery manufacturers and suppliers from Nantech Power Systems Pvt Ltd, Chennai, point out two things:

Blame 1: Non-linear loads

Power distribution circuits use non-linear devices that create non-linear currents and cause voltage distortions. Some common examples are:

• LED and CFL lighting
• Switch Mode Power Supply (SMPS)
• Computers and PLCs
• UPS and SCR temperature controllers
• Battery chargers and rectifiers
• Frequency drives used with motors

"Harmonic current" is a term commonly used to describe these non-linear currents and voltages. A high load on the power distribution network leads to harmonic currents, which are multiples of the fundamental frequencies.

Blame 2: Electronic switching devices

The excessive use of electronic switching devices in modern equipment has significantly increased the harmonic pollution in the electrical distribution system. Some of the common examples are:

• Unreliable harmonic currents and voltages
• Malfunctioning of electronic equipment
• Neutral conductor and transformer overheating
• Overheating of the rotary machinery
• Capacitor failure

To rectify these power issues, we need one main aspect: Harmonic filters to harmonics coming from the power distribution network. These filters use "frequency conversion technology" to control harmonics and improve power quality in two ways:

• Autonomous detection
• Dynamic filtering of the harmonic currents

Why do We Need Active Harmonic Filters?

With the availability of passive filters, why do experts lean towards active harmonic filters to rectify harmonics in power generation? The reasons are obvious. These filters come equipped with an additional amplifier that changes their action and improves stability. An active filter also:

• Eliminates expensive inductors
• Has high and low input impedances
• Enables efficient interaction with before and after stages
• Remains unaffected by excessive loading
• Pinpoints the harmonic currents
• Establishes anti-currents to minimize harmonics to suitable degrees of intensity
• Enables parameter alterations using inexpensive variable resisters

However, these above-mentioned factors are just the tip of the iceberg. In our next section, we have explained more remarkable advantages in great detail.

Also Read: Why Choose Active Harmonic Filters Over Passive Harmonic Filters?

7 Advantages of Using Active Harmonic Filters

1. Prevent equipment failure and breakdowns.

When many small harmonic-producing devices are collectively causing large amounts of harmonic pollution, filtering the main power supply is a very useful solution. Active harmonic filters effectively prevent failures and breakdowns of devices since they help correct non-linear loads. The filters also provide energy efficiency, which helps extend the durability of the device.

2. Help in maximum use of installed capacity.

An ideal example of active harmonic filters maximizing installation capacity is their use in the AC lines parallel to the loads that produce offending harmonics. The active harmonic filters inject inverted current into the AC lines and cancel harmonics, improving electrical stability.

3. Improve energy efficiency.

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One of the best aspects of active harmonic filters is that they are scalable and sized to the harmonic current for multiple loads. You can also install additional units if the total harmonic current exceeds the rating of the single harmonic filter. They also decrease the emission of carbon dioxide.

4. Reliable and provide continuity.

Active Harmonic Filters are handy for areas with significant non-linear loads and many DC drives because they reduce production disruptions. Therefore, these filters also extend the device's life, enabling them to perform consistently well.

5. Curb service and maintenance costs.
Any electrical device that operates at maximum efficiency is bound to work without issues. This theory is applicable for devices with active harmonic filters. Unless the capacitors and resistors are required, the active harmonic filter does not require custom fabrication because it is largely impedance-independent. According to the manufacturers, active harmonic filters can handle wideband harmonic frequencies to minimize service costs.

6. Prevent and reduce energy loss.

Harmonic pollution is synonymous with energy loss because it affects electrical installations' reliability, safety, and efficiency. An active harmonic filter installed on the main power supply can counteract all harmonic currents before reaching the transformer. They also reduce the absorption of reactive power and reduce wear and tear, thereby preventing energy loss.

7. Reduce fire risks.

Harmonic frequencies can increase heating in equipment and conductors. However, with active harmonic filters, you can:

• Choose the parameters
• Set the degree to eliminate pollution levels
• Make timing adjustments
• Monitor and change the settings if necessary

Active harmonic filters are a sure-fire way to reduce fire risks due to overheating.

The Disadvantages of Using Active Harmonic Filters

If you decide to use active harmonic filters, you should also know their shortcomings. Experts say these filters:

• Cause energy losses and VFD tripping due to series impedance
• Do not eliminate relay tripping, downstream failure, and downstream harmonics
• Are limited to upstream grid harmonics
• Malfunction when Total Voltage Harmonic Distortion (THDv) is high and used without a linear load mix
• Are susceptible to failure on voltage fluctuations

The Takeaway

The demand for active harmonic filters is at an all-time high, thanks to the widespread proliferation of non-linear loads. They have become almost indispensable for large power installations, with electric arc furnaces, induction equipment, and electric furnaces. Yes, the active harmonic filter is here to stay!

Power Survey is a prominent brand that’s known for excellence in everything from harmonic distortion correction to power factor correction. It’s also known for first-rate active harmonic filters. Power Survey specializes in AHF offerings that pinpoint whether harmonic currents are in place. These filters also establish anti-currents. Anti-currents are important because they have the ability to minimize harmonics and bring them down to suitable and fitting degrees of intensity. These filters eliminate destructive harmonic currents. They differ from passive filters in that they don’t call for harmonic current assessments in advance.

Power Survey's AHF products can come in handy in many different ways. They can be appropriate for areas that have significant loads that are non-linear. They can even help areas that have many DC drives.

Active harmonic filters made by Power Survey can bring many perks to the table. They offer energy efficiency that can minimize operating costs and keep equipment in working condition for a lot longer. They minimize disruptions during the production process. They decrease the emission of carbon dioxide as well. This is thanks to the energy efficiency they offer.

Do you like the idea of reducing voltage and current harmonics? Are you striving to lessen heat and the deterioration of drives and motors alike? Power Survey can impress you with an active harmonic filter that’s the definition of high-quality and reliability. These filters can even decrease current intake and boost production consistency.

If you want to know more about active harmonic filters and all the great advantages they provide, get in touch with the friendly team at EMR Associates as soon as possible.

The company is the world’s best active harmonic filter manufacturer supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.