6 Benefits of Automatic Stretch Wrappers

6 Benefits of Automatic Stretch Wrappers

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Once your business has successfully designed, engineered, prototyped and manufactured a product, now comes the final step &#; packaging. When it comes to packaging pallets, you&#;re doubtless always on the lookout for ways to improve efficiency without sacrificing quality. Automatic stretch wrappers could be your solution. They provide the ultimate streamlined process to keep your pallet damage-free &#; all while cutting down on cost and time.

Considering incorporating an electric wrapper into your business production line? Read on to learn five undeniable benefits of stretch wrapper machines.

What Is an Automatic Stretch Wrapper?

An automated stretch wrapper is a machine that uses the stretch film to wrap a pallet load, as directed by set parameters. Once the wrapping cycle is complete, the machine neatly cuts the stretch film and secures the tail to the load. This independent process means automatic wrappers can handle almost every stage of the wrapping application on its own. 

This process limits the amount of time operators must spend on the forklift, increasing both safety and efficiency. Beyond this major benefit, we&#;ll explore several top advantages of stretch wrappers below.

1. Save Time and Energy

An investment in a wrapping machine can save your business a significant amount of time. Time spent wrapping pallets or boxes by hand can add up, particularly if your operation has constant packaging needs. An automated stretch wrapper will allow your employees to put their saved time and energy toward improving other business processes or completing a higher number of tasks.

2. Streamline Consistency

Your packaging is likely the first glimpse that retailers and customers observe from your brand. A stretch wrapping system ensures that your bulk packaging is consistent and high-quality. While manual wrapping may vary, automatic stretch wrappers package each pallet in the exact same way. This will result in better protection and a streamlined look for every product.

3. Protect Your Products

Between dust, moisture and dirt, there are many environmental elements that can damage your products on the road. Securely wrapping your pallets with stretch film will provide a layer of protection without hindering your product visibility.

4. Lower Costs

An automatic machine may be an upfront investment, but one of the greatest long-term advantages of electric wrappers is cost savings. Automatic stretch wrappers use a two-film thread roller system, where the second roller operates on a higher speed than the first to stretch the film. Not only does this increase the film&#;s tensile strength, but it also reduces the overall costs of your film.

An automatic machine is also far less likely to make a mistake than a manual process, reducing your risk of having to redo any work.

5. Boost Productivity

Last but certainly not least, automatic stretch wrappers equip your company to accomplish more projects in less time. Operators simply place the pallet on a conveyor to start or stop the wrapping process automatically. In the meantime, your employees can be hard at work completing other tasks.

8 Benefits of Using an Automatic Stretch Wrapping Machine

Packaging is the final step of your production line, but the first thing that your customers see after your products are delivered. Efficiency and consistency are the two most important elements of any successful packaging. Good stretch wraps will protect your pallets from dust, damage and other forms of tapering. Although wrapping pallets isn&#;t complicated, hand stretch wrapping causes inconsistencies. Companies are now finding it easier to invest in stretch wrapping machines that can comply with their unique daily operations.

Advantages of Wrapping Your Products with a Stretch Wrapping Machine

A stretch wrapping machine helps in wrapping parcels, boxes and containers or other forms of products that are to be stored or transported. Stretch wrapping your goods or products offers some benefits including:

1. Protection of Goods from Damage, Dust and Moisture

When you use the right stretch wrapping machine, it will ensure that your goods are securely wrapped to avoid any potential damage from dirt, dust, or moisture.

2. Improved Safety

A stretch wrapping system will keep your operator on the forklift which, in itself, is a safety measure. According to a recent survey, it was discovered that 20 percent of all forklift accidents involve people walking around the warehouse floor. Therefore, keeping the operators on the forklift keeps them from the floor and focused on the tasks ahead. Hand stretch wrapping causes wear-and-tear injuries, and upgrading to an automatic stretch wrapping machine will protect your employees.

Automatic stretch wrappers require very little interaction from their operators. By simply pulling a cord from the forklift, it gets the pallet or goods wrapped. Additionally, the machine also ensures consistent wrapping that is safe and ready for transportation, while a manually wrapped pallet can easily topple and cause damage to your goods and the handler.

3. Saves Time

By investing in a wrapping machine, you will save a lot of time. Manually wrapping pallets, boxes and other products can be tedious and also time-consuming. However, wrapping your goods and boxes for storage or transportation with an automatic stretch wrapping machine will save you a lot of time and effort that you can use in other important business processes.

4. Save on Film Costs

Compared to hand wrapping, both semiautomatic and automatic stretch wrapping machines will save your business money on high film costs. Automatic stretch wrapping machines have two film thread rollers where the second rollers&#; rotational speed is higher than the first, and this stretches the film. This increases the tensile strength of the film and reduces the overall costs. Rotary tower automatic stretch wrapping machines are more efficient.

5. Faster Packaging

An automatic stretch wrapping machine with an enabled PLC control will aid in fastening the packaging process and help meet the bulk packaging requirements in your business. Stretch wrapping machines from Orion can be customized to fit your unique requirements. This is better than going for a regular machine with standard specifications, features, and accessories.

6. Efficient Product Wrapping

When you use a stretch wrapping system for all your bulk packaging business requirements, you can ensure consistency in wrapping your products with a similar stretch and efficiency which otherwise wouldn&#;t be possible through hand stretch wrapping. The manual wrapping process has variations in the stretch and efficiency of packaging your products. This means that an automatic stretch wrapping machine will ensure better packaging of your boxes, pallets, and products at your workplace.

7. Increased Productivity

Who doesn&#;t like the idea of getting more work done in less time? An automatic stretch wrapping machine will put your business on the path to efficiency. Your operators won&#;t have to wait for the start and stop of wrapping cycles. With the placement of a pallet on a conveyor or pulling of a cord, the wrapping starts and stops automatically. The Orion entry-level portable automatic stretch wrapping machine Flex HPA has a 15 RPM variable speed, and it has a maximum load weight capacity of 5,000 lbs. From here the automatic stretch wrapping machines only get faster. The fastest Orion automatic stretch wrapping machines (like the MA-X) have a rotation speed of 30 RPM and a production capacity of 60-75 loads per hour.

8. Improved Inventory Control

Stacking similar products together makes inventorying easier. This also reduces the chances of product separation that can make inventory counts time-consuming. However, with clear and consistent stretch wraps, you can scan straight through it if you are using a scanning system.

A stretch wrapping system will bring consistency and safety in your production line regardless of the size and location of your warehouse. If the numerous benefits that a stretch wrapping machine brings have piqued your curiosity, you can check out our full line of automatic wrapping systems today or contact one of our product specialists.

The Top 3 Reasons why you need a pallet wrapping machine if you currently are hand wrapping

It is amazing how many companies are still hand wrapping their pallet before shipping. In talking to clients we often hear &#;It&#;s the way we&#;ve always done it but we know there is a better way.&#; Small companies often hand wrap pallets and continue to do so even after they have grown and don&#;t improve their process. There are times that we see large companies shipping many pallets still hand wrapping product when a machine was needed years ago. Paying warehouse employees to run circles and wasting money on hand film is not the answer. We will identify that total cost of ownership for a pallet wrapper is far less than the labor and consumable costs of hand wrapping.

So what is wrong with hand wrapping your pallets? It seems effective and hand film is cheaper than buying an expensive machine, right? The following 3 reasons will show you the advantages of buying a pallet wrapping machine.

Load Containment: The reason why pallets are wrapped is to protect product in shipping so everything arrives in one piece. With automatic pallet wrappers the product is wrapped consistently every time. Hand wrapping pallets is often ineffective either by wasting too much film or not using enough to contain the product.

Labor reallocation: By using an automatic pallet wrapper you free up employees to be more productive. They can engage in more profitable work like picking and packing orders or loading trucks rather than running around pallets with hand wrap.

 Film Cost Savings:  Wrap consistency and stretch film savings are the two biggest advantages of pallet wrapping machines. The biggest saving with a machine comes from pre-stretching the film. Power pre-stretching the film can reduce the amount of film used by 40%. The film is stretched through powered textured rollers in the film carriage as it dispenses out. Even with low volumes you can save thousands of dollars in stretch wrap by pre-stretching it. Those film savings become the strongest asset in machine purchase justification. In just a few years you can pay off the initial investment. In the years that follow you will have net savings in consumable costs versus the old hand wrapping process.

Check out our pallet wrappers. The models 850PS, AC, UL, & AA-C all have power pre-stretch savings.

The company is the world’s best Pallet Wrapping Automation Equipment supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.

Efficiency and productivity are critical factors for success in any business but, particularly in the logistics and warehousing sectors. As companies strive to optimize their operations, investing in automated packing systems can deliver time and cost benefits, as well as reducing packaging material use.  

Automated pallet wrappers streamline the pallet wrapping process and can revolutionize warehouse operations within any business.

We will explore the signs that indicate how your business could benefit from installing an automated pallet wrapper system, highlighting the advantages it brings in terms of time savings, cost reduction, improved load stability, and enhanced worker safety.

When is an automated pallet wrapper right for your business?

If you are wrapping 15 or more pallets per day, your operation could benefit from installing an automated pallet wrapping system.

Another clear sign t is when the volume of pallets wrapped per day exceeds the capacity of manual labor.  As businesses grow and handle larger quantities of products, manually wrapping each pallet becomes time-consuming and labor-intensive.

By introducing an automated system, you could significantly increase pallet wrapping efficiency as machines can handle a high volume of pallets in a shorter period, reducing the time required for manual labor and enabling workers to focus on other value-added tasks.

How does an automated pallet wrapper improve load containment?

An automated pallet wrapper can improve your load containment and reduce the incidents of pallets collapsing in transit or storage.

When film is manually applied to a pallet, there is always a risk that load containment can be inconsistent.

Human error, fatigue, and variations in technique can result in inadequate load containment, leading to product damage, instability, and potential safety hazards during transit.

An automated pallet wrapper ensures consistent wrapping tension, film overlap, and coverage, guaranteeing uniform load containment for each pallet.

This consistency minimizes the risk of load shifting, topples, and damage, ensuring product protection and reducing the potential for additional operational costs.

What is the impact of a pallet wrapper on improving operation throughout? 

In fast-paced industries with high throughput requirements, an automated pallet wrapper system can significantly enhance productivity.

An automated pallet wrapper provides rapid and continuous pallet wrapping, eliminating bottlenecks in the packing and shipping process.

By reducing pallet wrapping cycle times, businesses can increase their overall throughput, improve order fulfilment rates, and meet tight delivery schedules.

The consistent and efficient wrapping provided by an automated pallet wrapper also facilitates smoother material handling, speeding up the loading and unloading vehicles.

Can an automated pallet wrapper reduce the amount of stretch film used?

An automated pallet wrapper can help to dramatically increase the throughput of your operation.

The manual application of stretch wrap is reliant on the operator applying tension to the roll, minimizing the amount of movement in the material.

If the material is not applied at its optimum, you are probably overcompensating by applying more layers of stretch film than necessary.   

An automated pallet wrapper system optimizes film consumption through technology and precise film application. They calculate the exact amount of film required based on the pallet dimensions, resulting in reduced film waste and cost savings.

What is the impact of an automated pallet wrapper on health and safety?

Manual pallet wrapping involves physical labor, repetitive motions, and heavy lifting, which can lead to worker fatigue, strains, and injuries. Automated pallet wrappers reduce the need for operatives to bend, twist and stretch.

By automating the pallet wrapping process, your team can focus on less physically demanding tasks.  This reduces the risk of injuries and promotes a safer work environment.

Once the right automated pallet wrapper has been identified for your business, installation is typically quick and easy. If it&#;s not integrated into a wider automated system, it&#;s a case of plugging it into a power socket, calibrating the system to apply the right tension for your needs and film used.  With the aid of an automated pallet wrapper expert, you could be up and running in just a couple of hours!

By investing in an automated pallet wrapper, you can save time, reduce costs, improve load stability, and enhance worker safety. Ultimately contributing to a more efficient and competitive operation.

Contact us today 813 242 or to find out which automated pallet wrapper will best suit your business?

If you are looking for more details, kindly visit Homemade Pallet Wrapping Machine.