China Manufacture Supply CNC Induction Hardening ...

China Manufacture Supply CNC Induction Hardening machine system of crankshaft industry:

For more information, please visit china hardening equipment supplier.

 

 1 The integrated modular induction heating equipment manufactured by our company is the newest high-tech product formed by adopting the most advanced power electronic power devices and unique converter control technology in the world with reasonable structure design.

1) This equipment uses the digital signal processing (DSP) digital real-time high-speed signal processor and DDS (Direct Digital Synthesizer) direct digital frequency synthesizer.

2)Using advanced digital control technology and digital phase-locked loop tracking technology and computer control technology, the system structure is safe and reliable, stable performance and simple operation.

3)Imported integrated circuit and power module are used to realize automatic frequency tracking. It has the characteristics of small size, light weight, high efficiency, energy saving, simple installation, high reliability and not easy to damage.

4)The heating speed is fast and the heating efficiency is high. It can control the heating temperature and time conveniently, and it is easy to ensure the heating quality and the running water operation.

5)Visual digital display of voltage, current, frequency, power, heating time and so.

6)Can Predictable power, that is the power can be set before heating is turned on, with high accuracy. This function is not available for other similar products in the market.

7)Friendly man-machine interface:

Human-computer interaction can choose a variety of ways, such as LED indicator or digital tube display, touch screen display and control, text screen display, customers can choose at will according to their needs; from the function realization and operation settings, it covers the traditional mechanical button panel, making the operation and maintenance easier, more intuitive and more convenient;

8). Hardware isolation interface:

It can be compatible with the existing PLC on the market, and is conducive to the functional transformation of the existing PLC system and the further expansion of the automation system.

9). Remote communication interface:

10) Working mode: Constant current or constant power can be selected, your application will be constant power working be better.

11)The device is equipped with a striking red emergency stop button, which can be pressed quickly when an emergency occurs.

Stop the equipment immediately to achieve protection measures.

12). Reasonable layout of the internal components of the equipment, the main control circuit board is centralized on the weak side to avoid the interference of the strong current to the control circuit and improve the control accuracy.

13

)Induction Heating Machine have remote control function and adopt digital circuit control, power regulation can be adjusted from 0% to 100% resolution.

 

14) Water Pressure and water temperature meters in the machine, can monitor the water sitation.

   Type DSP-250KW  Work Power  3*380v/415v/440v/480v  50-60hz  The range of operating voltage  340-430V AC  Output power  250KW  Input current  375A  Fluctuating frequency  10-40khz  Timing (Heat time,Retain time,Cool time)  1-S  The flow rate of cooling water  0.15 Mpa 25L/Min  Water temperature protection point  40centidegree  Duty cycle  100% (40degree room temperature)  Weight  Approx:950kg  Size Main Parts:800**MM
Transformer: 850*550*630MM

1,Parameter

Workpiece Clamp Length         

  

   0-22

0

0 mm          

Slider maximum stroke      

        

  0-23

5

0 mm

The max tactical diameter       

        800MM

The max weight :                            

85

0 Kg

Water Tank Height                          600mm

UP and Down Speed                       0-200mm/s

Rotation speed(

 

stepless variable speed)      0-100 r/min

Up and Down Accuracy                     0.05%

Rotation Accuracy                          0.05%

UP and down way                     Transformer(coil) Movement

Up and down Guide Rail                  

Linear precision guide

Up and down Lead Screw                 

synchronous belt

Top tip Clamp                           counterweight

Top tip Guide Rail                       

Contact us to discuss your requirements of what is induction brazing. Our experienced sales team can help you identify the options that best suit your needs.

Additional reading:
Heat & Cool - The most trusted HVAC retailer online
Air Conditioner Condenser Units 

Double axis

Guide

Top Tip Lead Screw                      T Type Lead Screw

Rotate Device                           Synchronous belt

Counterweight direct                     Optical axis

Counterweight suspension                Chain

Up and down Motor                      2KW servo Motor

Condenser (heat transfer)

Top Tip motor                       120W Adjustable-speed motor

Rotate Motor for Shaft                       Stepping motor

Rotate Motor for Setting gear table             Servo Motor     

Water pump                                               1.1KW

Spray Water Value                                       yes

The Quenching machine line structure          Vertical

Human-Computer interface                  Touch Screen

Control System                                              PLC

Size:                                          mm*mm*mm

Weight:                                               Approx 1.5T

 

Packing:

Pre-sale service:

Pre-sale service:

1. recommend the most suitable machine for customers, according to their requirements. 

2. Inquiry and consulting support. 

3. Sample testing support. 

4. View our Factory.

In-sale service:

1. Strictly manufacture the machine, according to relevant technical standards.

2. Take run test, according to relevant equipment test run regulations.

3. Strictly check up the machine, before delivery

4. Delivery on time.

After-sale service:

1. Warranty time: Within 18 months from the date of delivering, 12months from date of receiving.

2. Within warranty all parts are free for customer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.

3. If any big quality problems occurs out of the guarantee period, we will send maintenance

 technician to provide visiting service after checking with the customer and charge for a favorable price. 

5. We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment maintenance.

6. The above mentioned are only basic aftersale service requirements,we will make more promises related to quality assurance and operation guarantee.

 

What's Induction Hardening Machine?

An induction hardening machine is a device that uses electromagnetic induction to heat and harden the surface of metal parts, such as shafts, gears, and springs. Induction hardening machines have many benefits over other methods of hardening, such as faster heating, better control, less distortion, and higher quality. Induction hardening machines can be used for various applications in different industries, such as aerospace, automotive, electronics, and medical.

What is the difference between induction hardening and case hardening?

Induction hardening and case hardening are two different methods of surface hardening, which is the process of increasing the hardness and wear resistance of the outer layer of a metal part while keeping the core soft and ductile. The main difference between induction hardening and case hardening is the way they heat and harden the metal surface.

Induction hardening is a heat treatment process that uses electromagnetic induction to heat the metal part to a high temperature, then quench it rapidly with water or oil. The rapid cooling causes a phase transformation in the metal, resulting in a hard and brittle martensitic layer on the surface. Induction hardening is typically used for medium to high-carbon steels, which have enough carbon content to form martensite. Induction hardening can be applied to specific areas of the metal part, such as the teeth of a gear or the edge of a blade, by using a shaped coil or an induction scanner. Induction hardening is fast, precise, and energy-efficient, but it requires special equipment and skilled operators.

 

Case hardening is a heat treatment process that involves adding carbon or nitrogen to the surface of a low-carbon steel, then heating it to a high temperature and holding it for a long time, allowing the carbon or nitrogen to diffuse into the metal. The metal part is then quenched and tempered to achieve the desired hardness and toughness. Case hardening can be done by various methods, such as carburizing, nitriding, cyaniding, or carbonitriding. Case hardening can be used for a wide range of materials, including cast iron, stainless steel, and non-ferrous metals. Case hardening can produce a thicker and more uniform hardened layer than induction hardening, but it is slower, less controllable, and more polluting.

Both induction hardening and case hardening have their advantages and disadvantages, depending on the type of material, the shape and size of the part, the required hardness and depth of the hardened layer, and the cost and availability of the equipment.

 

How to choose a suitable induction hardening machine?

Choosing the suitable induction hardening machine depends on several factors, such as the type, size, shape, and material of the metal parts you want to harden, the required hardness depth and pattern, the production rate and quality, and the budget and space available. Here are some general guidelines to help you make an informed decision:

• First, you need to determine the frequency of the induction heating machine. The frequency affects the penetration depth and heating speed of the induction current. Higher frequencies result in shallower depths and faster heating, while lower frequencies produce deeper depths and slower heating. The frequency selection also depends on the inductor design, power factor, electrodynamic forces, and equipment cost and size.
• Second, you need to select the appropriate induction coil or inductor for your application. The induction coil is the part that generates the electromagnetic field around the metal part. The coil shape, size, material, and number of turns affect the heating efficiency, uniformity, and repeatability of the process. The coil should match the geometry of the part as closely as possible, and provide adequate clearance and cooling.
• Third, you need to consider the quenching method and medium for your application. Quenching is the rapid cooling of the heated part to achieve the desired hardness and microstructure. Quenching can be done by spraying water or oil on the part surface, or by immersing the part in a quench tank. The quenching medium affects the cooling rate, distortion, cracking, and corrosion of the part.
• Fourth, you need to evaluate the automation level and control system of the induction hardening machine. Depending on your production volume and quality requirements, you may opt for a manual, semi-automatic, or fully automatic machine. The automation level affects the cycle time, consistency, traceability, and safety of the process. The control system monitors and adjusts the heating parameters, such as power, frequency, time, temperature, and quenching pressure.
• Fifth, you need to compare different induction hardening machine manufacturers and suppliers based on their reputation, experience, service, warranty, and price. You should look for a reliable and reputable partner who can provide you with customized solutions, technical support, training, maintenance, and spare parts.

Zhengzhou KETCHAN-INDUCTION QUENCHING MACHINE

What are induction hardening machine applications?

Induction hardening machines are devices that use electromagnetic induction to heat and harden the surface of metal parts, such as shafts, gears, and springs. Induction hardening machines have many benefits over other methods of hardening, such as faster heating, better control, less distortion, and higher quality. Induction hardening machines can be used for various applications in different industries, such as:

• Automotive Industry: Induction hardening machines are used for hardening of automotive components such as crankshafts, camshafts, gears, and drive shafts. These parts require high wear resistance and fatigue strength to withstand the harsh conditions of the engine and transmission. Induction hardening machines can provide precise and uniform hardness patterns on these parts, improving their performance and durability.
• Aerospace Industry: Induction hardening machines are used for hardening aerospace components such as turbine blades, landing gear, and engine parts. These parts require high-temperature resistance and corrosion resistance to cope with the extreme environment of flight. Induction hardening machines can create a hard and tough surface layer on these parts, enhancing their reliability and safety.
• Electronics Industry: Induction hardening machines are used for hardening electronic components such as wires, connectors, and switches. These parts require high electrical conductivity and low contact resistance to ensure efficient and stable operation. Induction hardening machines can reduce surface oxidation and improve the surface finish of these parts, increasing their electrical performance and lifespan.

If you want to learn more about induction hardening machines and their applications, you can check our website induction hardening.

Induction Hardening Machine applications-Zhengzhou Ketchan Electronic Co., Ltd.

Zhengzhou Ketchan is one of the leading induction hardening system manufacturer in China. We focus on providing complete induction heat treating systems in the last 20 years. Tell us your applications,we will find suitable induction hardening solutions for you. Contact us for now!!!

Elin Wang- Induction Hardening Machine Seller- Zhengzhou Ketchan

 

The company is the world’s best china hardening equipment manufacturer supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.