Chlorinated and Fluorinated Derivatives of Methylpyridine ...
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Classification of methylpyridine and its downstream applications
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Analysis of methylpyridine derivatives' market and supply
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Introduction to pyridine derivatives related products of Huimeng Bio-Tech
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Outlook of agrochemical industry
Pyridine is acknowledged as a vital intermediate in various industrial applications, particularly in the production of pesticides, medicines, and veterinary drugs. Approximately 50% of pyridine production is allocated to pesticide manufacturing, leading to the creation of over 30 different products.
Pesticides that incorporate pyridine have demonstrated high efficiency with reduced toxicity and increased persistence in the environment. Additionally, their compatibility with human health and ecological systems aligns with modern demands for pesticide development. The global trend towards the innovation of pyridine-based pesticides indicates their rapid advancement and substantial market potential.
The industrial pipeline of pyridine compounds resembles a branched structure, where the base compound, pyridine, acts as the foundational root. This core intermediate generates numerous derivatives and end products throughout the industrial continuum.
Historically, methylpyridine compounds represented over 20% of outputs in pyridine production, primarily involving a blend of 3-methylpyridine, 2-methylpyridine, and 4-methylpyridine, along with 2-chloro-5-chloromethylpyridine (CCMP). To foster the expansion of the pyridine sector, extensive research and development on these methylpyridine derivatives commenced. Following significant advancements, derivatives like 3-methylpyridine have achieved widespread applicability within the agrochemical domain.
The evolution of the pesticide industry has now entered its fourth generation. The generations comprise organochlorine pesticides as the first wave (including DDT), organophosphorus pesticides as the second (examples being methamidophos and parathion), and pyrethroid pesticides as the third (such as cypermethrin). The fourth generation adds pyridine-based pesticides like haloxyfop-P-methyl and fluazifop-P-butyl. The derivatives of methylpyridine are instrumental in the development of these new agrochemicals, characterized by their pronounced effectiveness and minimal toxicity. Notably, many of the precursors for the latest generation of pesticides are fluorine-substituted pyridine derivatives.
Common methylpyridine derivatives crucial to agrochemical applications include CCMP, 2-methylpyridine, 3-methylpyridine, and 4-methylpyridine. These compounds are recognized within the pyridine category and notably exhibit high utility value in agricultural practices.
The production processes for pyridine and its derivatives do not strictly adhere to a linear upstream-downstream relationship. Initially, pyridine was extracted predominantly from coal tar; however, contemporary methodologies favor synthetic methods. The aldehyde-ammonia synthesis method is commonly employed, allowing for the generation of various pyridine compounds based on the raw aldehyde and specific reaction parameters. For instance, the reaction of acetaldehyde with ammonia yields pyridine, 2-methylpyridine, and 4-methylpyridine, while equivalent reactions involving formaldehyde lead to 3-methylpyridine, among others. CCMP might arise from reactions involving 3-methylpyridine or from utilizing dicyclopentadiene in tandem with acrylaldehyde or acrylonitrile.
Derivative products of methylpyridine after chlorination and fluorination
Methylpyridine undergoes diverse transformations, resulting in multiple derivatives post-chlorination and fluorination. The specific modes of derivation encompass the introduction of trichloro or trifluoro groups at the 2-6 positions of the pyridine structure. Additionally, other substitutions in positions 2 and 3 include chloro, fluoro, amino, hydroxyl, bromo, or iodo configurations. Some notable derived products include 2-trifluoromethyl pyridine, 2-chloro-3-trifluoromethyl pyridine, 2-chloro-4-trichloromethyl pyridine, 2-amino-5-trifluoromethyl pyridine, and 2-amino-3-chloro-5-trifluoromethyl pyridine.
The downstream derivatives and applications of 2-methylpyridine, 3-methylpyridine, and 4-methylpyridine provide significant insights into their usage and efficacy.
1. Downstream derivatives of 2-methylpyridine
For instance, 2-chloro-6-trichloromethyl pyridine (CTC) is derived through a multistep chlorination of 2-methylpyridine and demonstrates a broad spectrum of applications. As a key precursor, CTC is involved in the synthesis of the pesticide chlorfenapyr, which exhibits herbicidal properties and effectively manages cyanobacterial populations in aquatic environments.
CTC's utility extends to the enhancement of nitrogen fertilizers. It plays a vital role in inhibiting or regulating the nitrification of ammonia nitrogen in soil or growth media, permitting a reduction of up to 30% in nitrogen fertilizer usage when paired with synergist application. The adoption of nitrogen fertilizer synergists is gaining traction in developed nations, predicting a promising market trajectory, particularly given its relative underutilization in the Chinese sector.
Further deep fluorination of CTC gives rise to 2-fluoro-6-trifluoromethyl pyridine (FTF), which is pivotal for producing various pesticides, such as flupyrsulfuron-methyl-sodium, thiazopyr, and sulfoxaflor. Moreover, 2-amino-6-trifluoromethyl pyridine can be synthesized by introducing an amino group through ammonia addition.
Alternatively, 2-chloro-6-trifluoromethyl pyridine can be obtained via the fluorination of CTC, followed by hydroxyl group introduction via alkali treatment, resulting in 2-hydroxy-6-trifluoromethyl pyridine (HTF). HTF has applications in producing the fungicide picoxystrobin.
2. 3-methylpyridine
For 3-methylpyridine, downstream derivatives include 2-chloro-3-trifluoromethyl pyridine, a key intermediate in the production of flazasulfuron, which is derived from the stepwise chlorination and fluorination of precursor compounds.
3-methylpyridine is further chlorinated to form 2-chloro-5-methylpyridine and subsequently transformed into CCMP. This intermediate serves as a direct precursor for the synthesis of imidacloprid and acetamiprid, both of which have extensive applications in pest control. CCMP can also undergo fluorination and chlorination to yield DCTF, which is instrumental in producing a variety of pesticides, including haloxyfop-methyl and fluazinam. Additional processes involving ammonia can produce 2-amino-3-chloro-5-trifluoromethyl pyridine (ACTF), a crucial intermediate for fluazinam.
Returning to 2-chloro-5-methylpyridine, the route continues through chlorination and fluorination to yield 2-chloro-5-trifluoromethyl pyridine (CTF), which serves as an intermediate in producing various pyridalyl and fluazifop-butyl based products.
Additional derivatives from methylpyridine, such as 3-trifluoromethyl pyridine and 2-amino-5-trifluoromethyl pyridine, are also under exploration, showing potential contribution to the agrochemical segment.
Within the examined pesticide technologies, imidacloprid ranks among the top new insecticides globally. In China, CCMP's annual production capacity surpasses 10,000 tons, with its synthesis routes classified into two main processes: the pathway from 3-methylpyridine to CCMP and the more economically feasible method from dicyclopentadiene to CCMP. The latter efficiently generates higher quality products; however, it results in substantial pollutant emissions, with significant wastewater generation per ton of imidacloprid produced.
As environmental regulations in China tighten, many small facilities unable to comply have been forced to shut down, leading to diminished production capacity of CCMP and imidacloprid while enhancing industry concentration and increasing product prices.
3. 4-methylpyridine
In the case of 4-methylpyridine derivatives, the synthesis of high-value products offers favorable development prospects. A prominent example involves obtaining 2-chloro-4-trifluoromethyl pyridine through chlorination and fluorination, which serves as a precursor for aminopyralid and flonicamid. Another derivative, 2-amino-4-trifluoromethyl pyridine, is produced following chlorination, fluorination, and ammonia addition, finding utility in synthesizing active compounds for anticancer therapies, with market values reaching millions per ton due to complex synthesis techniques and associated technical challenges.
Overall, the progression of methylpyridine-related pesticides remains central to downstream applications. The introduction of fluorine enhances the biological activity of pyridine-based compounds drastically, supporting their viability under stringent environmental standards. Flavored fluorinated pyridine pesticides are emerging as essential components of the latest generation of agrochemicals, with estimates suggesting that over 50% of the novel pesticides developed in the past decade contain fluorinated compounds.
The market and supply of methylpyridine derivatives
Currently, China boasts immense methylpyridine production capabilities, primarily found in Jiangsu and Shandong provinces. Traditionally, less than 200 tons annually were produced via coal tar separation methods, which severely restricted downstream growth. Today, synthetic approaches dominate, accounting for over 95% of total output. Globally, pyridine production exceeds 100,000 tons annually, with China, the USA, Europe, and Japan leading, contributing to over 86.75% of overall production.
To underscore the market dynamics for methylpyridine derivatives, this analysis focuses on four extensively utilized products in the agrochemical market.
1. 2-chloro-5-chloromethylpyridine (CCMP)
In recent years, China's intensifying environmental regulations have caused CCMP prices to soar to unprecedented levels. As of 2023, CCMP prices stabilized after increased production capacity from compliant firms, dipping below RMB80,000/t, the lowest in recent years due to sluggish demand for imidacloprid and aggressive competition causing prices to plummet below production costs.
In 2024, the market began correcting itself with rising raw material prices resulting in a subsequent increase in CCMP prices, which reached around RMB94,000/t. Fueled by ongoing raw material pressures and strategic national policies, CCMP prices eventually surged to between RMB170,000-190,000/t. By late December 2024, market stabilization led to CCMP settling between RMB150,000-160,000/t.
2. 2,3-dichloro-5-trifluoromethyl pyridine (DCTF)
DCTF demonstrated price resilience amid increased environmental scrutiny over the years, maintaining values around RMB210,000-220,000/t during this period. However, following a decline in the price of CCMP, DCTF fell below RMB180,000/t in late 2023. Recently, in December 2024, DCTF prices soared to approximately RMB240,000/t, driven by raw material cost increases tied to CCMP fluctuations.
3. 2-chloro-5-trifluoromethyl pyridine (CTF)
CTF pricing has remained consistent between RMB230,000-240,000/t since the price spikes prompted by previous regulatory pressures beginning in 2024.
4. 2-chloro-6-trichloromethyl pyridine (CTC)
CTC prices have exhibited relative stability at around RMB110,000/t, aligning with its application as a nitrogen fertilizer enhancer to optimize soil nitrogen retention and minimize environmental impact on agriculture.
Production of methylpyridine series products by Huimeng Bio-Tech
Shandong Huimeng Bio-Tech Co., Ltd. (Huimeng Bio-Tech for short) possesses robust R&D and production capabilities for methylpyridine derivatives. Established in May with an investment of RMB1 billion, Huimeng operates within Heze City, Shandong Province, and has integrated the supply chain from primary raw material production through to pesticide formulation.
With an extensive production footprint comprised of three facilities and an R&D base, Huimeng Bio-Tech maintains an annual output capacity for its methylpyridine intermediates at the 1000t level, with plans to scale select products to levels near 10,000t. They export over 50% of their output, reaching twelve international markets and establishing a reputable position with customers worldwide.
Industry outlook
As regulatory frameworks for pesticides tighten globally, the discontinuation of high toxicity and high residue products will continue. Moreover, stricter registration demands focused on less toxic, highly selective, and biodegradable new generation pesticides signal a transformative shift. The ongoing development of pyridine-based compounds aligns seamlessly with this transition, making them pivotal in shaping the future of agrochemicals.
Future pesticides may belong to three distinct categories: pyridine-containing agents, chiral compounds with single optical activity, and biological fermentation-based products, all exhibiting lower toxicity and enhanced safety profiles. The broadening applicability of fluorinated pyridine derivatives such as haloxyfop-P-methyl denotes their vital role within advanced pesticide formulations.
Huimeng Bio-Tech has actively pursued R&D initiatives, successfully synthesizing four new formulations over recent years, with substantial potential seen in 2,3,6-trichloro-5-trifluoromethyl pyridine, among others. While limited data exists on these latest developments, there remains an overarching consensus that the future of pyridine compounds is exceedingly bright.
These innovations represent merely a fraction of the sector's capacity. In the agrochemical domain, value propositions primarily stem from R&D and market engagement. As China's agrochemical landscape evolves, the spotlight rests on collective industry participation, aiming to establish a more productive and impactful supply chain, providing unrivaled contributions to global agricultural outputs.
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