Everything You Need to Know About Diamond Machining

Types of Diamond Machining Processes

Diamond Turning

Diamond turning is a process that involves the use of a single-point diamond cutting tool to precisely machine parts on a lathe. This technique is beneficial for producing components with complex geometries and ultra-smooth surfaces, such as optical lenses and mirrors. The critical advantage of diamond turning is its ability to achieve sub-nanometer surface finishes on various materials, including metals, plastics, and crystals.

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Diamond Milling

Diamond milling utilizes a diamond-coated rotary cutter to remove material from the workpiece. This process is ideal for creating complex 3D shapes and delicate features on hard and abrasive materials. Unlike diamond turning, diamond milling can machine non-rotational parts, making it versatile for micro-electro-mechanical systems (MEMS), mold-making, and precision engineering.

Diamond Grinding

Diamond grinding uses diamond-embedded wheels to remove material and achieve a high-quality surface finish. This process is particularly effective for hard materials that are difficult to machine with other methods, such as ceramics, glass, and carbide. Diamond grinding is commonly used to produce precision tools, optical components, and semiconductor devices.

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Diamond Scribing

Diamond scribing is a process where a diamond tip is used to inscribe or cut thin lines into materials, typically to break or separate them along the scribed lines. This technique is often used in electronics to separate silicon wafers or create precise substrate patterns.

Diamond Lapping and Polishing

Diamond lapping and polishing are finishing processes that use diamond abrasive particles to remove material from the surface of a part. These methods achieve incredibly smooth and flat surfaces, often required for optical components, seals, and bearing surfaces. The critical difference between lapping and polishing lies in the diamond particles&#; size and the resulting surface finish.

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