History of Heat Pumps

The story of heat pumps, from early refrigeration experiments in the s to modern energy-efficient solutions, is a remarkable journey of innovation and improvement. Let&#;s delve into this fascinating history.

Click here to get more.

The history of heat pump, and refrigeration in general, goes back a long way and have been studied since the &#;s. In , Scottish professor William Cullen designed a small refrigerating machine that utilized a pump to create vacuum over diethyl ether, which caused ether to boil and absorb heat from the surrounding air. This was noted as the beginning of the scientific principle behind refrigeration, which was later on, in , developed by Lord Kelvin, an Irish-Scottish physicist and engineer, who suggested using the same principle to keep a room warm.

In , Oliver Evans, an American engineer and businessman born in Delaware, designed a closed-cycle refrigerator using compressed ether as coolant. In , John Gorrie built a similar machine in Florida, this time, using compressed air as coolant&#; a refrigerator model that was, later on, introduced by Alexander Twinning in the American market in .

In -, Peter von Rittinger developed and built the first heat pump system in Austria using the principle previously developed by Lord Kelvin. It was also around this time in when Ferdinand Carre introduced ammonia as coolant. This coolant was used by Carl von Linde to build the first fully-functional ammonia-refrigerating machine in Germany in .

In the end, it was Robert C. Webber, an American inventor, who first came up with the idea of a ground source heat pump in . He was improving his electric deep freezer when he burned his hand and realized that his freezer had been producing scalding hot water. Not wanting to waste this heat, he ran the hot water into a copper tube and used a small electric fan to blow the heat from the tube into the surroundings.

Realizing that his idea worked, he finally built a fully functional heat pump for his entire house. By burying copper tubing, charged with Freon, in the ground, he was able to utilize geothermal energy to heat up his entire home by letting the Freon condense and release the heat in his cellar. This is how the first ground-source heat pump was born.

Decades later, heat pumps are found in HVAC units around the world, this time, with more advanced system configurations and using more environment-friendly refrigerants.

Most common type of heat pump

This article is about details of the most common type of heat pump . For more general information, see heat pump

Heat pump on balcony of apartment

An air source heat pump (ASHP) is a heat pump that can absorb heat from air outside a building and release it inside; it uses the same vapor-compression refrigeration process and much the same equipment as an air conditioner, but in the opposite direction. ASHPs are the most common type of heat pump and, usually being smaller, tend to be used to heat individual houses or flats rather than blocks, districts or industrial processes.[1]

Air-to-air heat pumps provide hot or cold air directly to rooms, but do not usually provide hot water. Air-to-water heat pumps use radiators or underfloor heating to heat a whole house and are often also used to provide domestic hot water.

An ASHP can typically gain 4 kWh thermal energy from 1 kWh electric energy. They are optimized for flow temperatures between 30 and 40 °C (86 and 104 °F), suitable for buildings with heat emitters sized for low flow temperatures. With losses in efficiency, an ASHP can even provide full central heating with a flow temperature up to 80 °C (176 °F).[2]

As of about 10% of building heating worldwide is from ASHPs. They are the main way to phase out gas boilers (also known as "furnaces") from houses, to avoid their greenhouse gas emissions.[3]

Air-source heat pumps are used to move heat between two heat exchangers, one outside the building which is fitted with fins through which air is forced using a fan and the other which either directly heats the air inside the building or heats water which is then circulated around the building through radiators or underfloor heating which releases the heat to the building. These devices can also operate in a cooling mode where they extract heat via the internal heat exchanger and eject it into the ambient air using the external heat exchanger. Some can be used to heat water for washing which is stored in a domestic hot water tank.[4]

Air-source heat pumps are relatively easy and inexpensive to install, so are the most widely used type. In mild weather, coefficient of performance (COP) may be between 2 and 5, while at temperatures below around &#;8 °C (18 °F) an air-source heat pump may still achieve a COP of 1 to 4.[5]

While older air-source heat pumps performed relatively poorly at low temperatures and were better suited for warm climates, newer models with variable-speed compressors remain highly efficient in freezing conditions allowing for wide adoption and cost savings in places like Minnesota and Maine in the United States.[6]

Technology

[

edit

]

Air source heat pump

Air at any natural temperature contains some heat. An air source heat pump transfers some of this from one place to another, for example between the outside and inside of a building.

An air-to air system can be designed to transfer heat in either direction, to heat or cool the interior of the building in winter and summer respectively. Internal ducting may be used to distribute the air.[7] An air-to-water system only pumps heat inwards, and can provide space heating and hot water.[8] For simplicity, the description below focuses on use for interior heating.

The technology is similar to a refrigerator or freezer or air conditioning unit: the different effect is due to the location of the different system components. Just as the pipes on the back of a refrigerator become warm as the interior cools, so an ASHP warms the inside of a building whilst cooling the outside air.

The main components of a split-system (called split as there are both inside and outside coils) air source heat pump are:

• An outdoor evaporator heat exchanger coil, which extracts heat from ambient air
• One or more[9] indoor condenser heat exchanger coils. They transfer the heat into the indoor air, or an indoor heating system such as water-filled radiators or underfloor circuits and a domestic hot water tank.

Less commonly a packaged ASHP has everything outside, with hot (or cold) air sent inside through a duct.[10] These are also called monobloc and are useful for keeping flammable propane outside the house.[3]

An ASHP can provide three or four times as much heat as an electric resistance heater using the same amount of electricity.[11] Burning gas or oil will emit carbon dioxide and also NOx, which can be harmful to health.[12] An air source heat pump issues no carbon dioxide, nitrogen oxide or any other kind of gas. It uses a small amount of electricity to transfer a large amount of heat.

Most ASHPs are reversible and are able to either warm or cool buildings[13] and in some cases also provide domestic hot water. The use of an air-to-water heat pump for house cooling has been criticised.[14]

An internal view of the outdoor unit of an air source heat pump A: indoor compartment, B: outdoor compartment, I: insulation, 1: condenser, 2: expansion valve, 3: evaporator, 4: compressor

Heating and cooling is accomplished by pumping a refrigerant through the heat pump's indoor and outdoor coils. Like in a refrigerator, a compressor, condenser, expansion valve and evaporator are used to change states of the refrigerant between colder liquid and hotter gas states.

When the liquid refrigerant at a low temperature and low pressure passes through the outdoor heat exchanger coils, ambient heat causes the liquid to boil (change to gas or vapor). Heat energy from the outside air has been absorbed and stored in the refrigerant as latent heat. The gas is then compressed using an electric pump; the compression increases the temperature of the gas.

Inside the building, the gas passes through a pressure valve into heat exchanger coils. There, the hot refrigerant gas condenses back to a liquid and transfers the stored latent heat to the indoor air, water heating or hot water system. The indoor air or heating water is pumped across the heat exchanger by an electric pump or fan.

The cool liquid refrigerant then re-enters the outdoor heat exchanger coils to begin a new cycle. Each cycle usually takes a few minutes.[11]

Most heat pumps can also operate in a cooling mode where the cold refrigerant is moved through the indoor coils to cool the room air.

As of tech other than vapour compression is insignificant in the market.[15]

Usage

[

edit

]

ASHPs are the most common type of heat pump and, usually being smaller, are generally more suitable to heat individual houses rather than blocks of flats, compact urban districts or industrial processes.[1] In dense city centres heat networks may be better than ASHP.[1] Air source heat pumps are used to provide interior space heating and cooling even in colder climates, and can be used efficiently for water heating in milder climates. A major advantage of some ASHPs is that the same system may be used for heating in winter and cooling in summer. Though the cost of installation is generally high, it is less than the cost of a ground source heat pump, because a ground source heat pump requires excavation to install its ground loop. The advantage of a ground source heat pump is that it has access to the thermal storage capacity of the ground which allows it to produce more heat for less electricity in cold conditions.

Home batteries can mitigate the risk of power cuts and like ASHPs are becoming more popular.[16] Some ASHPs can be coupled to solar panels as primary energy source, with a conventional electric grid as backup source.[citation needed]

Thermal storage solutions incorporating resistance heating can be used in conjunction with ASHPs. Storage may be more cost-effective if time of use electricity rates are available. Heat is stored in high density ceramic bricks contained within a thermally-insulated enclosure;[17] storage heaters are an example. ASHPs may also be paired with passive solar heating. Thermal mass (such as concrete or rocks) heated by passive solar heat can help stabilize indoor temperatures, absorbing heat during the day and releasing heat at night, when outdoor temperatures are colder and heat pump efficiency is lower.

Replacing gas heating in existing houses

[

edit

]

Good home insulation is important.[18] As of ASHPs are bigger than gas boilers and need more space outside, so the process is more complex and can be more expensive than if it was possible to just remove a gas boiler and install an ASHP in its place.[3][19] If running costs are important choosing the right size is important because an ASHP which is too large will be more expensive to run.[20]

It can be more complicated to retrofit conventional heating systems that use radiators/radiant panels, hot water baseboard heaters, or even smaller diameter ducting, with ASHP-sourced heat. The lower heat pump output temperatures means radiators (and possibly pipes) may have to be replaced with larger sizes, or a low temperature underfloor heating system installed instead.[21]

Alternatively, a high temperature heat pump can be installed and existing heat emitters can be retained, however as of these heat pumps are more expensive to buy and run so may only be suitable for buildings which are hard to alter or insulate, such as some large historic houses.[22]

ASHP are claimed to be healthier than fossil-fuelled heating such as gas heaters by maintaining a more even temperature and avoiding harmful fumes risk.[18] Also by filtering the air and reducing humidity in hot humid summer climates they are said to reduce dust and allergens and mould health risk.[23]

In cold climates

[

edit

]

The outdoor unit of an air source heat pump operating in freezing conditions

Operation of normal ASHPs is generally not recommended below &#;10 °C.[24] However ASHPs designed specifically for very cold climates (in the US these are certified under Energy Star[25]) can extract useful heat from ambient air as cold as &#;30 °C (&#;22 °F), however below &#;25 °C electric resistance heating may be more efficient.[24] This is made possible by the use of variable-speed compressors, powered by inverters.[25] Although air source heat pumps are less efficient than well-installed ground source heat pumps in cold conditions, air source heat pumps have lower initial costs and may be the most economic or practical choice.[26] A hybrid system, with both a heat pump and an alternative source of heat such as a fossil fuel boiler, may be suitable if it is impractical to properly insulate a large house.[27] Alternatively multiple heat pumps or a high temperature heat pump may be considered.[27]

In some weather conditions condensation will form and then freeze onto the coils of the heat exchanger of the outdoor unit, reducing air flow through the coils. To clear this the unit operates a defrost cycle, switching to cooling mode for a few minutes, heating the coils until the ice melts. Air-to-water heat pumps use heat from the circulating water for this purpose, which results in a small and probably undetectable drop in water temperature;[28] for air-to-air systems heat is either taken from the air in the building or using an electrical heater.[29] Some air-to-air systems simply stop the operation of the fans of both units and switch to cooling mode, so that the outdoor unit returns to being the condenser such that it heats up and defrosts.

Noise

[

edit

]

An air source heat pump requires an outdoor unit containing moving mechanical components including fans which produce noise. Modern devices offer schedules for silent mode operation with reduced fan speed. This will reduce the maximum heating power but can be applied at mild outdoor temperatures without efficiency loss. Acoustic enclosures are another approach to reduce the noise in a sensitive neighbourhood. In insulated buildings, operation can be paused at night without significant temperature loss. Only at low temperatures, frost protection forces operation after a few hours. Proper siting is also important.[30]

In the United States, the allowed night-time noise level is 45 A-weighted decibels (dBA).[31] In the UK the limit is set at 42 dB measured from the nearest neighbour[32] according to the MCS 020 standard[33] or equivalent.[34] In Germany the limit in residential areas is 35, which is usually measured by European Standard EN .[35]

Another feature of air source heat pumps (ASHPs) external heat exchangers is their need to stop the fan from time to time for a period of several minutes in order to get rid of frost that accumulates in the outdoor unit in the heating mode. After that, the heat pump starts to work again. This part of the work cycle results in two sudden changes of the noise made by the fan. The acoustic effect of such disruption is especially powerful in quiet environments where background night-time noise may be as low as 0 to 10dBA. This is included in legislation in France. According to the French concept of noise nuisance, "noise emergence" is the difference between ambient noise including the disturbing noise, and ambient noise without the disturbing noise.[36][37] By contrast a ground source heat pump has no need for an outdoor unit with moving mechanical components.

Efficiency ratings

[

edit

]

The efficiency of air source heat pumps is measured by the coefficient of performance (COP). A COP of 4 means the heat pump produces 4 units of heat energy for every 1 unit of electricity it consumes. Within temperature ranges of &#;3 °C (27 °F) to 10 °C (50 °F), the COP for many machines is fairly stable. Approximately TheoreticalMaxCOP = (desiredIndoorTempC + 273) ÷ (desiredIndoorTempC - outsideTempC).[citation needed][38][better source needed]

Link to OUTES

In mild weather with an outside temperature of 10 °C (50 °F), the COP of efficient air source heat pumps ranges from 4 to 6.[39] However, on a cold winter day, it takes more work to move the same amount of heat indoors than on a mild day.[40] The heat pump's performance is limited by the Carnot cycle and will approach 1.0 as the outdoor-to-indoor temperature difference increases, which for most air source heat pumps happens as outdoor temperatures approach &#;18 °C (0 °F).[citation needed]Heat pump construction that enables carbon dioxide as a refrigerant may have a COP of greater than 2 even down to &#;20 °C, pushing the break-even figure downward to &#;30 °C (&#;22 °F).[citation needed] A ground source heat pump has comparatively less of a change in COP as outdoor temperatures change, because the ground from which they extract heat has a more constant temperature than outdoor air.

The design of a heat pump has a considerable impact on its efficiency. Many air source heat pumps are designed primarily as air conditioning units, mainly for use in summer temperatures. Designing a heat pump specifically for the purpose of heat exchange can attain greater COP and an extended life cycle. The principal changes are in the scale and type of compressor and evaporator.

Seasonally adjusted heating and cooling efficiencies are given by the heating seasonal performance factor (HSPF) and seasonal energy efficiency ratio (SEER) respectively. In the US the legal minimum efficiency is 14 or 15 SEER and 8.8 HSPF.[25]

Variable speed compressors are more efficient because they can often run more slowly and because the air passes through more slowly giving its water more time to condense, thus more efficient as drier air is easier to cool. However, they are more expensive and more likely to need maintenance or replacement.[23] Maintenance such as changing filters can improve performance by 10% to 25%.[41]

Refrigerant types

[

edit

]

Impact on decarbonization and electricity supply

[

edit

]

Heat pumps are key to decarbonizing home energy use by phasing out gas boilers.[19][11] As of the IEA says that 500 million tonnes of CO2 emissions could be cut by .[64]

As wind farms are increasingly used to supply electricity to some grids, such as Canada's Yukon Territory, the increased winter load matches well with the increased winter generation from wind turbines, and calmer days result in decreased heating load for most houses even if the air temperature is low.[65]

Heat pumps could help stabilize grids through demand response.[66] As heat pump penetration increases some countries, such as the UK, may need to encourage households to use thermal energy storage, such as very well insulated water tanks.[67] In some countries, such as Australia, integration of this thermal storage with rooftop solar would also help.[68]

Although higher cost heat pumps can be more efficient a study concluded that for the UK "from an energy system perspective, it is overall cost-optimal to design heat pumps with nominal COP in the range of 2.8&#;3.2, which typically has a specific cost lower than 650 £/kWth, and simultaneously to invest in increased capacities of renewable energy generation technologies and batteries, in the first instance, followed by OCGT and CCGT with CCS."[69]

Economics

[

edit

]

Cost

[

edit

]

As of buying and installing an ASHP in an existing house is expensive if there is no government subsidy, but the lifetime cost will likely be less than or similar to a gas boiler and air conditioner.[70][71] This is generally also true if cooling is not required, as the ASHP will likely last longer if only heating.[72] The lifetime cost of an air source heat pump will be affected by the price of electricity compared to gas (where available), and may take two to ten years to break even.[70] The IEA recommends governments subsidize the purchase price of residential heat pumps, and some countries do so.[73]

Market

[

edit

]

In Norway,[74] Australia and New Zealand most heating is from heat pumps. In heat pumps outsold fossil fuel based heating in the US and France.[73] In the UK, annual heat pump sales have steadily grown in recent years with 26,725 heat pumps sold in , a figure which has increased to 60,244 heat pumps sales in .[75] ASHPs can be helped to compete by increasing the price of fossil gas compared to that of electricity and using suitable flexible electricity pricing.[19] In the US air-to-air is the most common type.[76] As of over 80% of heat pumps are air source.[11] In the IEA appealed for better data - especially on air-to-air.[73]

Maintenance and reliability

[

edit

]

It is thought that ASHP need less maintenance than fossil fuelled heating, and some say that ASHPs are easier to maintain than ground source heat pumps due to the difficulty of finding and fixing underground leaks. Installing too small an ASHP could shorten its lifetime (but one which is too large will be less efficient).[77] However others say that boilers require less maintenance than ASHPs.[78] A Consumer Reports survey found that "on average, around half of heat pumps are likely to experience problems by the end of the eighth year of ownership".[79]

History

[

edit

]

Modern chemical refrigeration techniques developed after the proposal of the Carnot cycle in . Jacob Perkins invented an ice-making machine that used ether in , and Edmond Carré built a refrigerator that used water and sulfuric acid in . In Japan, Fusanosuke Kuhara, founder of Hitachi, Ltd., made an air conditioner for his own home use using compressed CO2 as a refrigerant in .[80]

In Thomas Midgley Jr. discovered dichlorodifluoromethane, a chlorinated fluorocarbon (CFC) known as freon. CFCs rapidly replaced traditional refrigerant substances, including CO2 (which proved hard to compress for domestic use[81]), for use in heat pumps and refrigerators. But from the s CFCs began to lose favor as refrigerant when their damaging effects on the ozone layer were discovered. Two alternative types of refrigerant, hydrofluorocarbons (HFCs) and hydrochlorofluorocarbons (HCFCs), also lost favor when they were identified as greenhouse gases (additionally, HCFCs were found to be more damaging to the ozone layer than originally thought). The Vienna Convention for the Protection of the Ozone Layer, the Montreal Protocol and the Kyoto Protocol call for the complete abandonment of such refrigerants by .

In , amid international concern about the effects of chlorofluorocarbons and hydrochlorofluorocarbons on the ozone layer, scientist Gustav Lorentzen and SINTEF patented a method for using CO2 as a refrigerant in heating and cooling. Further research into CO2 refrigeration was then conducted at Shecco (Sustainable HEating and Cooling with CO2) in Brussels, Belgium, leading to increasing use of CO2 refrigerant technology in Europe.[81]

In the Japanese company Denso, in collaboration with Gustav Lorentzen, developed an automobile air conditioner using CO2 as a refrigerant. They demonstrated the invention at the June International Institute of Refrigeration/Gustav Lorentzen Conference.[82] After the conference, CRIEPI (Central Research Institute of Electric Power Industry) and TEPCO (The Tokyo Electric Power Company) approached Denso about developing a prototype air conditioner using natural refrigerant materials instead of freon. Together they produced 30 prototype units for a year-long experimental installation at locations throughout Japan, from the cold climate of Hokkaidō to hotter Okinawa. After this successful feasibility study, Denso obtained a patent to compress CO2 refrigerant for use in a heat pump from SINTEF in September . During the early 21st century CO2 heat pumps, under the Ecocute patent, became popular for new-build housing in Japan but were slower to take off elsewhere.[83]

Manufacturing

[

edit

]

Demand for heat pumps increased in the first quarter of the 21st century in the US and Europe, with governments subsidizing them to increase energy security and decarbonisation. Europeans tend to use air-to-water (also called hydronic) systems such as to radiators, rather than air-to-air systems more common elsewhere. This may help European manufacturers to defend their home market. However, as they are not high-tech and are similar to aircon Asian countries such as China made three-quarters of heat pumps in .[84]

See also

[

edit

]

References

[

edit

]

Sources

[

edit

]

IPCC reports

[

edit

]

Want more information on Commercial Air Source Heat Pump? Feel free to contact us.