How fertilizers are made

Author: Liang

May. 13, 2024

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How fertilizers are made

Fertilizers are produced through a series of complex processes designed to enrich soil with necessary nutrients. Understanding the manufacturing process of different types of fertilizers can help in selecting the right product for agricultural needs.

For nitrogen-based fertilizers, the procedure begins by combining nitrogen derived from the air with hydrogen sourced from natural gas under high temperature and pressure conditions to form ammonia. Interestingly, about 60% of the natural gas acts as the raw material, while the rest is used to drive the synthesis process.

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Once ammonia is generated, it plays a crucial role in creating nitric acid. The ammonia and nitric acid are combined to produce nitrate fertilizers, including ammonium nitrate (AN). Additionally, ammonia is also mixed with liquid carbon dioxide to synthesize urea. Both ammonium nitrate and urea can be dissolved in water to form UAN (urea ammonium nitrate) solutions, which are extensively used in agriculture.

POTASSIUM (K)

Potassium fertilizers contribute significantly to plant growth and are usually derived from potash. The ore is first mined, then refined, and finally processed to produce the end-product: potassium fertilizers. Refinement often requires separating the ore into different categories, followed by chemical treatment to enhance potassium concentration.

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Leading experts, including agronomists and soil scientists, confirm the effectiveness of potassium fertilizers in boosting crop yield. Extensive research and practical farming experience demonstrate the crucial role these fertilizers play in agricultural success.

Sourcing Potassium Sulphate

Potassium sulphate is another popular choice, known for its solubility and high nutrient content. This compound is beneficial to sensitive crops that are intolerant to chloride, which is often found in alternative potassium fertilizers.

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