How Much Diesel Does a Forklift Use Per Hour?

A common question asked by many prospective forklifts owners is how much diesel fuel does a unit consume per hour of operation?

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Similar to a car forklift manufacturers test unit performance and provide guided estimates of fuel consumption, however there are a number of factors that may affect a forklifts consumption throughout operation.

This week&#;s blog details how much diesel is consumed by standard Hyster 2T &#; 3.5T counterbalance forklifts, whilst also briefly examining some common factors that need to be taken into account when calculating a forklifts fuel consumption.

How Much Diesel Fuel Does a Forklift Consume?

An example of forklift diesel consumption provided by globally recognised forklift manufacturer Hyster is provided below.

The highly popular versatile Hyster XT forklift series can consume between 2.7L and 3.6L of diesel per hour of operation depending on the lift capacity and engine type.

Fuel consumption values listed above are the average result from A

MIL

268C test course. Variations of plus or minus at least 20% can be expected depending on duty cycle & operator driving habits.

Factors That May Affect Forklift Diesel Fuel Consumption

There are a number of factors that can impact a forklifts fuel consumption.

Four of the main factors are discussed below.

1. Size and Weight of Loads

The size and weight of loads being lifted may have a significant impact on the amount of fuel a forklift consumes whilst in operation.

Generally speaking a forklift will consume more fuel to be able to lift heavier loads or higher distances as the energy requirements for the lift are higher.

2. Travel Distances

Forklifts that have to travel long distances whilst fully loaded are likely to consume more fuel due to the extended travel carry heavy loads.

To reduce fuel consumption it is recommended a site survey is undertaken to optimise the locations of pick-up and drop-off zones as well as travel routes within the facility to ensure they aren&#;t unnecessarily long reducing the overall distances the forklift needs to travel to complete work.

3. Operator Behavior

The way an operator drives a forklift can impact its fuel consumption greatly.

During training operators are advised on best practice to find the right balance between productivity and performance/efficiency.

Operator best practices may include:

• Turning off the machine when it is not in use &#; An idle running forklift is still consuming fuel albeit at a reduced rate, if left running idle for an extended period of time or on multiple occasions throughout a shift the forklifts fuel consumption will be increased without seeing any productivity.
• Gradual Acceleration &#; Rather than depressing a forklifts accelerator pedal rapidly seeking fast acceleration, drivers are trained to gradually depress the pedal for smooth acceleration until maximum speed is reached. Faster acceleration consumes more fuel.

4. Preventative and Routine Maintenance

Planned proper maintenance of a forklift not only keeps the unit functioning optimally can also contribute to lower fuel consumption.

Properly maintaining or replacing old parts such as tyres can significantly lower a forklift fuel consumption.

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Damaged or underinflated tyres may require operators to drive a forklift harder, demanding more performance from the unit&#;s engine increasing fuel consumption and decreasing efficiency.

For owners of diesel forklifts telemetry systems such as ForkTrack from Adaptalift Group&#;s technology partner Speedshield Technologies can monitor and provide accurate fuel level readings for a single forklift or a whole fleet.

By taking a fuel level reading at the start and end of shifts fleet managers and owners can begin to develop a trend of a unit&#;s fuel consumption across shifts and whether the unit is being operated to maximise productivity whilst consuming the least amount of fuel possible.

For more information on how to maximise your forklifts fuel consumption or to find out how your fleet can benefit from ForkTrack fuel level monitoring contact us on 13 22 54 or fill out our contact form.

Assessing Your Needs

When choosing a forklift, it is important to assess your needs to ensure you select the right type of forklift for your business. This section will guide you through the three main factors to consider when assessing your needs.

Type of Materials

The type of materials you will be handling is the most fundamental factor to consider when selecting a forklift. Different types of goods necessitate different types of forklifts. For example, if you will be handling heavy loads, you will need a forklift with a high weight capacity. If you will be handling fragile goods, you will need a forklift with a gentle touch.

Environment and Terrain

The environment and terrain in which you will be using the forklift is another important factor to consider. If you will be using the forklift indoors, you will need a forklift with a low emission engine. If you will be using the forklift outdoors, you will need a forklift with a high clearance and large tires to navigate rough terrain.

Load Capacity Requirements

The load capacity of the forklift is another important factor to consider. You should assess the maximum weight you typically handle to ensure the forklift&#;s load capacity meets your requirements. Additionally, consider the lift height you need to reach. Different forklifts offer varying lift heights, so selecting one that matches your lifting needs is crucial.

Types of Forklifts

When it comes to choosing a forklift, there are several types available to suit different material handling tasks. Here are some of the most common types of forklifts you might consider:

Counterbalance Forklifts

Counterbalance forklifts are the most common type of forklift. They have a weight at the back of the machine that counterbalances the load at the front. These forklifts are ideal for indoor use and can be powered by electricity or gas. They are typically used for lifting loads up to five tonnes.

Pallet Jacks

Pallet jacks are also called pallet trucks. They are used for moving pallets around a warehouse or factory. They are simple machines that are easy to operate and maintain. They are typically used for lifting loads up to two tonnes.

Pallet Stackers

Pallet stackers are similar to pallet jacks, but they can lift pallets to higher heights. They are ideal for use in warehouses where space is limited. They are typically used for lifting loads up to two tonnes.

Reach Trucks

Reach trucks are designed for use in narrow aisles. They have a mast that can reach up to 12 metres high. They are ideal for use in warehouses where space is limited. They are typically used for lifting loads up to 1.5 tonnes.

Rough Terrain Forklifts

Rough terrain forklifts are designed for use in outdoor environments. They have large tyres that can handle rough terrain. They are typically used for lifting loads up to five tonnes.

When choosing a forklift, it&#;s important to consider the type of work you will be doing and the environment you will be working in. Each type of forklift has its own advantages and disadvantages, so it&#;s important to choose the right one for your needs.

Fuel Types and Efficiency

When choosing a forklift, one of the most important factors to consider is the fuel type. Each fuel type has its own advantages and disadvantages, and choosing the right one can greatly impact the efficiency and cost-effectiveness of your operation. In this section, we will discuss the different fuel types available for forklifts and their respective efficiencies.

Lithium

Lithium-ion battery-powered forklifts are becoming increasingly popular due to their high efficiency and low maintenance costs. They are ideal for indoor use and are emission-free, making them environmentally friendly. Lithium-ion batteries also have a longer lifespan than traditional lead-acid batteries, reducing the need for frequent replacements.

Electric

Electric forklifts are another popular option for indoor use. They are emission-free and have low noise levels, making them ideal for use in noise-sensitive areas. Electric forklifts are also more energy-efficient than other fuel types, reducing energy costs and increasing overall efficiency.

Diesel

Diesel forklifts are best suited for outdoor use and heavy-duty applications. They are known for their high torque and power, making them ideal for lifting heavy loads. However, diesel forklifts are not as fuel-efficient as other fuel types and emit more pollutants, making them less environmentally friendly.

LPG

LPG (liquefied petroleum gas) forklifts are a popular choice for outdoor use due to their high power and fuel efficiency. They emit fewer pollutants than diesel forklifts and are more environmentally friendly. LPG forklifts also have lower fuel costs than diesel forklifts, making them a cost-effective option.

Hybrid

Hybrid forklifts combine the power of an internal combustion engine with the efficiency of an electric motor. They are ideal for indoor and outdoor use and are more fuel-efficient than traditional internal combustion engine forklifts. Hybrid forklifts also emit fewer pollutants than diesel forklifts and have lower fuel costs than electric forklifts.

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