Innovative rotary screw air compressor technology & features

Author: Jeremiah

Dec. 02, 2024

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Tags: Machinery

Innovative rotary screw air compressor technology & features

Available on some Mark rotary screw air compressors, the EST controller is an onboard monitoring tool. The benefit of this technology is its Wi-Fi capabilities. It uploads information for remote access if you opt for an ICONS plan. This means you can check the status of your equipment from anywhere.

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ICONS also provides service alerts to keep your compressed air equipment running smoothly. If you're operating a smart factory, the EST controller is an excellent addition.

There's also the ECOntrol6i controller to synchronize all your compressors. As an optional touchscreen tool, you'll gain useful analytics and insight on your entire setup. It's useful for dividing workload across production, ensuring minimal wear and tear.

If you use an air compressor with a variable-speed motor, it's important to know where your air pressure demand is going. Not only will such information reduce downtime and minimize service schedules, but also help you make better informed decisions in the future.

You can even add these controls to older machines if you're not ready for a full new equipment upgrade. This is a great first step in better understanding your current compressed air setup and usage.

Choosing the right rotary screw compressor - Ceccato

Energy takes up more than 70% of owning and operating a compressor. Fortunately, Variable Speed Drive (VSD) technology is available to significantly reduce your energy use. Your net result: lower operating costs and a smaller emission footprint.

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Here's how VSD works. Traditional rotary screw compressors are fixed-speed. They are either off or on. If you have a production environment with a very stable compressed air demand, a fixed-speed compressor will be a good solution for you. However, if your air use fluctuates, a compressor always running at 100% will waste a lot of energy. Variable Speed Drive compressors adjust their motor speed to follow your air demand. The result: up to 35% energy savings. iPM VSD compressors do even better. In part thanks to their Interior Permanent Magnet motor, they can save up to 45% in energy use and costs.

 

VSD and iPM compressors come with a higher investment cost. However, this is quickly recouped thanks to the energy savings they generate. Your Ceccato representative can help you calculate whether a VSD or iPM compressor is the right solution for you. Their simulation based on your current compressed air use will show how quickly you can achieve return on your VSD or iPM investment. 

 

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