The Complete Guide to CNC Oscillating Knife Cutters

What is CNC Oscillating Knife Cutting Machine?

CNC vibrating knife cutting machine is an intelligent digital CNC knife cutting system, which automatically processes materials according to design drawings (commonly used drawing software CorelDRAW, AutoCAD, Solidworks, Adobe Illustrator, etc.).It is widely used in textile, leather, rubber, cardboard, foam, composite materials and other industries, and can achieve high-precision and efficient cutting.

Goto SIEME to know more.

How does the CNC vibrating knife cutting plotter work?

The CNC vibrating knife cutting machine adopts a visual control system, sets the processing mode through the CNC knife cutting machine software, and optimizes the cutting path according to the processing requirements of the material.

The processing parameters (cutting speed, acceleration, blade cutting depth, etc.) are set by the digital control panel of the CNC tool, and the machine tool is ordered to process the part.

The cutting parameters (cutting speed, acceleration, cutting depth, etc.) are set through the visual control panel, and the CNC tool cutting machine will automatically process the material according to the drawing.

The intelligent vibrating knife plotter uses the high-frequency vibration of the blade to achieve the purpose of cutting.

Applications and Materials:

Packaging industry materials: cardboard, carton board, corrugated board, honeycomb board, gray board, paper, plastic, EVA, EPE foam, PVC foam, polyethylene foam, etc.

Apparel Industry Materials: cloth, cloth, textiles, garments, leather, vinyl, etc.

Advertising industry materials: display racks, printed PVC boards, KT boards, acrylic, paper, EVA, foam, vinyl stickers, reflective materials, outdoor advertising, signs, etc.

Gasket Material: Asbestos Free Gasket, Silicone Gasket, Tangle Gasket, Rubber Gasket, Cork Gasket, PTFE, PTFE

Home textile industry materials: floor mats, carpets, tablecloths, curtains, sofas,

Other industries: thermal insulation industry, composite material industry, etc.

Why Choose CNC Oscillating Knife Cutting Machine?

Advantages of CNC Oscillating Knife Cutting Machine

High precision: Multi-spindle motor saves tool time and can realize mass production.

This advanced tool performs much faster, cutting 5 to 8 times faster. Whether you're cutting composites, canvas, laminates, textiles, CNC cutting machines deliver unprecedented speed, consistency and reliability.

This type of machine is widely used in clothing industry, shoemaking industry, clothing fashion fabric industry, automotive interior industry, luggage industry, packaging industry, decoration industry, electronics industry, composite material industry, etc.

The automatic capabilities of machines reduce the labor and time required to perform tasks. It also improves efficiency and simplifies tasks that used to run in a random fashion.

Environmentally friendly: Unlike CNC laser machines and milling machines, CNC knife cutting machines are environmentally friendly.

It does not diffuse harmful fumes or transfer heat as it cuts materials, unlike other tools that use rotary tools, laser heat, or water jets to cut materials. Therefore, CNC tools can be used safely in different environments and are easy to maintain.

Digital cutting machines operate according to digitally programmed tool paths. It can move only the knife and stick the material to the machine or move both the knife and the material to cut the material.

Optional multi-tool

Multifunctional cutting head design, multiple sets of highly integrated processing tools, can be used as a work unit for interactive cutting, punching, and marking operations.

Disadvantages of CNC vibrating knife cutting machine

Not suitable for hard materials: Only suitable for soft to semi-hard materials, CNC knife cutting machines cannot process heavy materials.

Cutting low-ductility and high-toughness materials means compromising the smoothness of the oscillating blade.

If you want to cut or carve wood, stone or metal, you can choose other machines. Such as CNC woodworking engraving machine, CNC stone engraving machine, plasma cutting machine, fiber laser cutting machine and other machines to meet your needs. But we do not produce these types of products, you can search for other manufacturers!

How to choose a suitable oscillating knife cutting machine?

The vibrating knife automatic cutting machine is mainly aimed at cutting non-metallic materials. The materials involved include leather materials, fur materials, clothing fabrics, sofa home textile fabrics, composite materials, carpets, floor mat materials, gaskets, automotive interior parts, etc.

When choosing an oscillating knife cutter, first check to see if your material can be cut. If you are not sure, you can ask the manufacturer.

Choose a Quality Oscillating Knife Cutter

1) Cutting edge fillet size

2) Whether there is slag on the cut surface

3) Verticality and inclination of the cutting edge

4) Whether the cutting speed is ideal: In the cutting process, the cutting speed has a considerable influence on the cutting performance. The quality of the cutting material. The ideal cutting speed will make the cutting surface present a relatively stable line, and there will be no slag inclusion in the lower part of the material.

5) Whether the material surface is smooth and flat after cutting: the selected saw blade is not suitable. Different sizes of aluminum profiles require different sizes of saw blades for cutting. Generally, attention should be paid to the thickness and number of teeth of the saw blade.

6) Whether there are burrs in the cutting: the irregular parts such as sharp corners and burrs that sometimes appear at the transition of the workpiece surface during the cutting process are burrs. Burrs directly affect the dimensional accuracy, shape and position accuracy, and surface roughness of the processed workpiece.

7) Check whether the equipment is complete: After the equipment arrives, when unpacking and accepting, check whether the random technical information is complete, and whether the random accessories, tools, and accessories are consistent with the list

How to maintain the CNC vibrating knife cutting machine?

Oscillating knife cutting machines are now more and more widely used in the processing of flexible materials, but no matter what kind of machine there will be various problems in long-term use, we need to maintain the machine in daily use to prolong the use of the machine life. machine. So how to maintain and maintain the vibrating knife cutting machine?

1. The rotating parts of the cutter head should be inspected regularly or irregularly, and the wearing parts should be monitored in real time and replaced regularly.

2. The machine should be thoroughly cleaned every week. The horizontal and vertical guide rails and the transmission gear and rack should be cleaned and filled with lubricating oil.

3. Check whether the horizontal and vertical cutting heads are working normally. If there is any abnormality, find out the reason in time. If you can't solve it by yourself, you must contact a professional technician.

4. Check whether all the knives are loose, clean up the garbage on the knives, and keep the rotary knives in a normal position.

5. For the automatic height adjustment device, check whether it is sensitive, and tighten the cutter head several times before cutting to make the air pressure more stable.

6. Check whether the knife belt is too long or too short, and judge whether the distance between the two ends of the damper is the same. If the knife belt is too long or too short, it is not conducive to normal cutting work.

7. Dust must be checked and removed every working day, the dirt on the machine tool and guide rails should be cleaned, the bed should be kept clean, maintenance must be in place, the air source and power supply must be turned off when off work, and the remaining air in the box must be emptied. Machine tool belt at the same time.

8. If you leave the machine for a long time, you should turn off the power to prevent illegal operation by non-professionals.

FAQ&#;

What materials can be cut by oscillating knife cutting?

Answer: It can cut honeycomb board, corrugated paper, plastic corrugated board, gray board paper, white cardboard, film, composite material, leather, cloth, rubber board, pearl cotton, foam KT board and other materials.

Will the operation of the vibrating knife cutting machine be difficult to learn?

Answer: Just input the drawing into the computer and set the corresponding data on the machine. When purchasing our equipment, there will be professional personnel to explain the installation and teaching. Under normal circumstances, you can learn it in 2 hours, and then you can complete the operation independently.

How long is the warranty on oscillating knife cutting equipment?

Answer: The warranty of the vibrating knife cutting machine is three years (excluding man-made damage, consumables: such as countertops, blades, etc.), life-long maintenance, and free system upgrades; during the warranty period, if there is a quality problem, it will be replaced or repaired free of charge, and a maintenance fee will be charged ; After the warranty period, only material and labor costs will be charged for parts that need to be replaced or repaired.

Contact us to discuss your requirements of cnc router supplier. Our experienced sales team can help you identify the options that best suit your needs.

AOL intelligent blade cutting machine has high precision and high efficiency. Our professional after-sales service can provide automatic cutting solutions for various industries.

For more information, please consult:

:

: +86-531-

/We Chat: -

youtube: https://www.youtube.com/channel/UCDiNQSjBR5DsAX9QfkWF7AA

Website: https://www.aolcutcnc.com/

If there is anything else you want to know, please contact us!

With the continuous development of manufacturing industry, cutting technology is also evolving. As an innovative cutting tool, oscillating knife subverts the previous production mode of knife die cutting, and its innovative move of die less cutting brings more possibilities for manufacturing industry, which is popular among manufacturers of various industries.

So, what is an oscillating knife? What is the difference between oscillating knives and traditional die cuts? And what are the advantages of GBOS digital oscillating knives?  In the following, the above questions will be introduced in succession.

Oscillating knife is a high-speed oscillating cutting tool. Through high-frequency oscillation, the knife edge oscillates back and forth on the surface of the material, resulting in tiny cutting strokes to achieve fast and efficient cutting results. Compared with traditional die cutting, the digital Oscillating knife gets rid of the limitations of dies and molds, realizing die-less cutting and achieving cost reduction, efficiency and accurate production results.

Focusing on intelligent cutting for 18 years, GBOS focuses on customer needs and market dynamics, focuses on data and intelligence, and independently researches and develops digital intelligent cutting equipments to create a better using experience for customers from the following 5 aspects:

1. Die-less 

With the adoption of die-less technology for GBOS digital Oscillating knives, we no longer rely on complex die designs. All for optimizing your production:

• 0 Die production costs

• Reduction of storage costs

• Reduction of overhead costs

• Reduction in manufacturing costs

• Time saving

• Simplification of operation process

• Quality Improvement

2. Various types of orders supported

In the face of diversified market demands, GBOS can meet the needs of small & diversified orders and large orders at the same time.

• Small quantity & diversified orders

Flexibility, speed and small quantity have become the most concerned points for manufacturers. GBOS empowers enterprises to respond to various types of orders efficiently and quickly by launching 1+N modular application solutions.

•  High-volume orders

Meanwhile, GBOS oscillating knives can provide intelligent solutions for the production of large-volume orders, which can enhance the cutting efficiency and ensure its quality at the same time, so as to achieve a win-win situation in terms of speed and precision, and improve your production efficiency.

3. High quality cutting

Compared with the traditional knife die, the Oscillating cutting greatly reduces the error, and the cutting effect is flat without burrs, which improves the cutting precision and ensures the quality of cutting.

4. Digitalization

We manage the optimization system through digitalization. We monitor the operational efficiency of production through the OEE Dashboard. By analyzing the various aspects of the OEE , you can get a clear picture of how efficient your equipment is, how much is being lost in which part of production, and what improvement work is being done. With long-term use of OEE, companies can visualize and manage the production process, easily find the bottlenecks affecting production efficiency, and thus improve the transparency and efficiency of production.

5. Extensive applicability

GBOS's diversified knives and flexibility enable it to cope with cutting of different types of materials, and it has a very wide range of applications in many fields such as shoes, luggage, garment, advertising and packaging, and automobile interiors, etc.

Overall, as an innovative cutting tool, oscillating knife is driving cutting technology forward with its high efficiency, precision and digitalization. It has become the industry's preference to choose die-less and digital oscillating cutting, so let's meet this digital trend and embrace the future!