Tilt Disc Check Valve Market Size | Emerging Growth for ...
Tilt Disc Check Valve Market Size | Emerging Growth for ...
The Tilt Disc Check Valve Market was valued at USD xx.x Billion in and is projected to rise to USD xx.x Billion by , experiencing a CAGR of xx.x% from to .
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New Jersey, United States,- The global tilt disc check valve market is expected to witness significant growth over the forecast period. Tilt disc check valves are designed to prevent the reverse flow of fluids in various industrial applications. The increasing demand from industries such as oil & gas, water & wastewater treatment, and chemical processing is expected to drive the growth of the tilt disc check valve market. Additionally, the growing emphasis on safety and efficiency in industrial processes is also contributing to the market growth. However, the market may face challenges such as the availability of alternative valve types and the need for regular maintenance of tilt disc check valves.
The tilt disc check valve market is segmented based on material type, end-user industry, and geography. In terms of material type, stainless steel valves are expected to witness high demand due to their corrosion resistance and durability. The oil & gas industry is anticipated to be the largest end-user segment for tilt disc check valves, owing to the increasing exploration and production activities. Geographically, Asia Pacific is expected to dominate the tilt disc check valve market due to the growing industrialization and infrastructure development in countries like China and India. The key players in the market are focusing on product innovation and strategic collaborations to gain a competitive edge in the market. Overall, the increasing industrial activities and the emphasis on safety are driving the growth of the tilt disc check valve market.
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"Tilt Disc Check Valve Market" [-] Research Report Size, Analysis and Outlook Insights | Latest Updated Report | is segmented into Regions, Types (Elastomeric Seat, Metal Seat), and Applications (Industry, Chemical Industry, Petroleum and Natural Gas, Others). The report presents the research and analysis provided within the Tilt Disc Check Valve Market Research is meant to benefit stakeholders, vendors, and other participants in the industry. This report is 220 Pages long. The Tilt Disc Check Valve market is expected to grow annually by magnificent (CAGR - ).
Who is the largest Manufacturers of Tilt Disc Check Valve Market worldwide?
- DomBor Valve
- Mueller Co.
- LLC
- AVK International A/S
- Sierra
- Cla-Val
- Askalon AB
- GA Industries
- Rocky Mountain Valves & Automation Inc.
- Flowserve Corporation
- DeZURIK
- TALIS
- Fabricast Valve
- W+Z Rohrsystem-Technik GmbH
- Flexachem
- Val-Matic Valve & Mfg. Corporation
Short Description About Tilt Disc Check Valve Market:
The Global Tilt Disc Check Valve market is anticipated to rise at a considerable rate during the forecast period, between and . In , the market is growing at a steady rate and with the rising adoption of strategies by key players, the market is expected to rise over the projected horizon.
The report focuses on the Tilt Disc Check Valve market size, segment size (mainly covering product type, application, and geography), competitor landscape, recent status, and development trends. Furthermore, the report provides detailed cost analysis, supply chain.
Technological innovation and advancement will further optimize the performance of the product, making it more widely used in downstream applications. Moreover, Consumer behavior analysis and market dynamics (drivers, restraints, opportunities) provides crucial information for knowing the Tilt Disc Check Valve market.
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What are the factors driving the growth of the Tilt Disc Check Valve Market?
Growing demand for below applications around the world has had a direct impact on the growth of the Tilt Disc Check Valve
- Industry
- Chemical Industry
- Petroleum and Natural Gas
- Others
What are the types of Tilt Disc Check Valve available in the Market?
Based on Product Types the Market is categorized into Below types that held the largest Tilt Disc Check Valve market share In .
- Elastomeric Seat
- Metal Seat
Which regions are leading the Tilt Disc Check Valve Market?
- North America (United States, Canada and Mexico)
- Europe (Germany, UK, France, Italy, Russia and Turkey etc.)
- Asia-Pacific (China, Japan, Korea, India, Australia, Indonesia, Thailand, Philippines, Malaysia and Vietnam)
- South America (Brazil, Argentina, Columbia etc.)
- Middle East and Africa (Saudi Arabia, UAE, Egypt, Nigeria and South Africa)
This Tilt Disc Check Valve Market Research/Analysis Report Contains Answers to your following Questions
- What are the global trends in the Tilt Disc Check Valve market? Would the market witness an increase or decline in the demand in the coming years?
- What is the estimated demand for different types of products in Tilt Disc Check Valve? What are the upcoming industry applications and trends for the Tilt Disc Check Valve market?
- What Are Projections of Global Tilt Disc Check Valve Industry Considering Capacity, Production and Production Value? What Will Be the Estimation of Cost and Profit? What Will Be Market Share, Supply and Consumption? What about imports and Export?
- Where will the strategic developments take the industry in the mid to long-term?
- What are the factors contributing to the final price of Tilt Disc Check Valve? What are the raw materials used for Tilt Disc Check Valve manufacturing?
- How big is the opportunity for the Tilt Disc Check Valve market? How will the increasing adoption of Tilt Disc Check Valve for mining impact the growth rate of the overall market?
- How much is the global Tilt Disc Check Valve market worth? What was the value of the market In ?
- Who are the major players operating in the Tilt Disc Check Valve market? Which companies are the front runners?
- Which are the recent industry trends that can be implemented to generate additional revenue streams?
- What Should Be Entry Strategies, Countermeasures to Economic Impact, and Marketing Channels for Tilt Disc Check Valve Industry?
Detailed TOC of Global Tilt Disc Check Valve Market Research Report, -
1. Introduction of the Tilt Disc Check Valve Market
- Overview of the Market
- Scope of Report
- Assumptions
2. Executive Summary
3. Research Methodology of Market Research And News
- Data Mining
- Validation
- Primary Interviews
- List of Data Sources
4. Tilt Disc Check Valve Market Outlook
- Overview
- Market Dynamics
- Drivers
- Restraints
- Opportunities
- Porters Five Force Model
- Value Chain Analysis
5. Tilt Disc Check Valve Market, By Product
6. Tilt Disc Check Valve Market, By Application
7. Tilt Disc Check Valve Market, By Geography
- North America
- Europe
- Asia Pacific
- Rest of the World
8. Tilt Disc Check Valve Market Competitive Landscape
- Overview
- Company Market Ranking
- Key Development Strategies
9. Company Profiles
10. Appendix
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Check Valve - Working Principle
Check Valves - How They Work
Figure 1: Check valve
A check valve, also called a one-way valve, is a device that allows the flow of fluids to move only in one direction. The primary purpose of a check valve is to prevent backflow in the system. Check valves are cheap, effective, and easy solutions to a potential issue. Backflow can cause a problem if the flow is contaminated and, therefore, contaminates the media upstream. For example, a sewer line will have a non-return valve to ensure that waste can leave but not re-enter the system it came from. Figure 1 shows an example of a check valve.
There are various sizes, designs, and materials to ensure there is a check valve for every application. Two-way check valves are commonly used. Check valves with vents are used as three-way check valves to protect the incoming water supply from contamination caused by backflow. The atmospheric vent allows the disposal of purged water into an existing drain. An arrow on its bonnet indicates the check valve flow direction.
Table of contents
How does a check valve work
Cracking pressure
A check valve requires a minimum upstream pressure (pressure differential between inlet and outlet) to open the valve and pass the media through it. This minimum upstream pressure at which the valve opens is called the check valve's cracking pressure. The specific cracking pressure changes based on the valve design and size, so ensure that the systems pressure can generate the cracking pressure of the chosen check valve(s).
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Additional reading:316 Stainless Steel Ball Valve – 3 Way – L Port
Closing
If the upstream pressure falls below the cracking pressure or there is back pressure (flow attempting to move from the outlet to the inlet), the check valve will close. Typically, check valves have a gate, ball, diaphragm, or disc that is pressed against a seal to close the check valve. Gravity or spring can assist the closing process. As the inlet pressure decreases below the cracking pressure or there is backpressure, the valve closes by gravity, spring, and/or by using the backpressure.
Installation orientation
As a one-way valve only allows flow in one direction, it is crucial to know the correct installation orientation. Typically, an arrow on the valves housing indicates the flow direction. If there isnt an arrow, examine the valve to ensure it is installed in the intended flow direction. If the valve is installed backward, media will not be able to move through the system, and the resulting pressure build-up can cause damage.
Normally open and normally closed check valves
A normally open check valve allows the medium to flow freely but shuts off the flow in case of backflow. A normally closed check valve prevents the flow of media through it until the cracking pressure builds up, at which point the valve opens.
Check valve types
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Open vs Closed Valve: Which is Right for You?
Check valves operate differently depending on their design. The most common check valve is a spring-loaded in-line check valve; however, we will discuss multiple types below.
Spring-loaded in-line check valve
In-line spring-loaded check valves are common, easy to understand and have a simple design. Figure 2 shows a spring-loaded in-line check valve in the open and closed positions. The arrows indicate flow direction. When flow enters the input port of the valve, it should have enough pressure (force) to overcome the cracking pressure and the spring force. The pressure pushes the disc, opening the orifice and allowing flow to move through the valve. When the input pressure is no longer high enough or there is enough back pressure, the back pressure and spring push the disc against the orifice and seal the valve shut. The spring, along with the short travel distance for the disc, allows for a quick reaction time for closing. This valve design also prevents pressure surges in the line, preventing water hammer.
Common types of spring-loaded in-line check valves are also called:
- nozzle check valves
- poppet check valves
- axial check valves
- excess flow check valves
- silent or quiet check valves
- antiwater hammer check valves
They can be installed in a vertical or horizontal orientation. However, as they are in line with the system, they must be fully removed from the line to be inspected and/or maintained. A dual plate check valve has two spring-loaded plates mounted on a central pin. This design prevents slamming and water hammer effectively.
Figure 2: Spring-loaded in-line check valve open (left) and closed (right). The working components are the valve body (A), disc (B), spring (C), and guide (D).
Spring-loaded Y-check valve
Spring-loaded y-check valves operate similarly to in-line spring-loaded check valves. The difference is that the spring and movable disc are positioned at an angle. This creates a y shape, hence the name of the valve. It works the same way as an in-line valve, but since the moveable components are at an angle, they can be inspected and serviced while the valve is connected to the system. These valves are larger and take up more room within the system.
Figure 3: Y-check valve
Ball check valve
A ball check valve uses a free-floating or spring-loaded ball that rests on the sealing seat to close the orifice. The sealing seat is normally conically tapered to guide the ball into the seat and create a positive seal, thereby stopping reverse flow. When the pressure of the fluid in the inlet side exceeds the cracking pressure, the ball is dislodged from its seat, which permits flow. When the inlet pressure doesnt exceed the cracking pressure, or there is back pressure, the ball will close with the back pressure or via the spring, effectively closing the orifice. True union ball check valves allow for easy removal and replacement of balls, eliminating the need to buy a new valve. Read our article on ball check valves for more information.
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Figure 4: Spring loaded ball check valve in the open position allowing flow (A), and in the closed position preventing backflow (B)
Diaphragm check valve
Diaphragm check valves consist of a rubber diaphragm that flexes open when the inlet pressure increases. Figure 5 (left) shows a normally open diaphragm check valve with minimal inlet pressure, which allows media to flow through. As the inlet pressure increases, the diaphragm will flex open, allowing more flow, as seen in Figure 5 (middle). If backpressure occurs (or it is a normally closed diaphragm check valve), the diaphragm will be forced against the opening and will seal it to prevent any backflow, as seen in Figure 5 (right). Diaphragm check valves are ideal for low-pressure or vacuum applications.
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Figure 5: Diaphragm check valve normally open (left), open with inlet pressure (middle), and closed due to backflow pressure (right).
Lift check valve
A lift check valve consists of a guided disc that raises (lifts) off the valve seat to allow media flow. It requires a cracking pressure to overcome gravity and/or spring resistance. The guide keeps the disc in a vertical line to be re-seated with the correct alignment and seal.
Most commonly, lift check valves force the media to make a 90-degree turn, as seen in Figure 6. If there is no spring to assist in closing, mounting orientation is important to consider to ensure that the disc swings shut with gravity.
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Figure 6: Lift check valve in an open position (left) and closed position (right)
Swing check valve
Swing check valves are called tilting-disc or flapper check valves. They have a disc on a hinge (or trunnion) that swings open with an inlet pressure. The disc swings shut as the inlet pressure decreases or if there is backflow. If there is no spring to assist in closing, mounting orientation is important to consider to ensure that the disc swings shut with gravity. A dual disk or double door check valve has a central disk that is split into two semicircular doors that function independently hinged on a central pivot point. Figure 7 shows an example of a swing check valve. Read our article on swing check valves for more information.
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Figure 7: Swing check valve. Bolted bonnet (A), hinge or trunnion (B), valve body (C), disc (D), seal (E)
Stop check valve
A stop check valve is typically a spring-loaded y-check valve or a lift check valve with a manual override feature. This allows the valve to function as a normal check valve and prevent backflow. An external mechanism can be used to maintain the valve in an open or closed state. Therefore, a stop check valve can function as two valves in one: a flow regulating valve and a backflow preventing valve. They are commonly used in power plants, boiler circulation, steam generators, turbine cooling, and safety systems.
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Figure 8: Check Valve: Figure 1 shows the valve closed by the spring. In figure 2, the pressure overcomes the spring force causing the valve to open. In figure 3, the valve is opened by the actuator, keeping the valve open. The parts of a valve include an actuator (A), actuator shaft and thread (B), spring (C), and disc (D).
Butterfly or wafer check valves
The terms butterfly check valve and wafer check valve are often used interchangeably. They consist of a butterfly, or wafer, style disc on a hinge and a spring. The two sides open when inlet pressure overcomes the cracking pressure, as seen in Figure 9. When the inlet pressure decreases, or there is backflow, the spring on the hinge (or backpressure) will close the disc, effectively sealing it. This valve type allows a straight media flow with minimal obstruction. Wafer swing check valves are sleek in design and can be fitted into tight flange spaces.
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Figure 9: Butterfly, or wafer, check valve
Duckbill check valve
Duckbill valves allow flow to proceed through a soft tube of which the end has a natural flattened shape, as seen in Figure 10. This flattened shape resembles a duck beak, hence the name of the valve. The flow opens the flattened end of the duckbill, permitting media to pass. When pressure is removed from the inlet side, the duckbill end returns to its flattened state, cutting off the flow.
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Figure 10: Duckbill check valve
Foot valve
A foot valve is a check valve combined with a strainer on the inlet side. The strainer prevents debris that could clog or damage something downstream from entering the check valve. This valve is installed at the end of a section of piping as its input doesnt have a connection point. Common check valve types included in a foot valve are in-line spring assisted or an in-line ball check valve. They are typically installed at the end of a pump suction line of a water well, fuel tank, or any other application where the suction line is situated below the pump. They can be used to keep pumps primed, prevent liquid from siphoning back, and keep debris out of the line. Figure 11 shows an example of a foot valve.
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Figure 11: Foot valve
Dual plate check valve
A dual plate check valve has two spring-loaded plates mounted on a central pin. This design prevents slamming and water hammer effectively.
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Double check valves and dual check valves
Double check valve
A double check valve assembly consists of two general check valves assembled in series. A double-check valve has two features:
- If one check valve is jammed open, the other valve takes over the necessary function.
- Closing one check valve reduces the pressure differential across the other valve enabling a tighter seal and avoiding even minor leakage.
A double-check valve backflow preventer is used to prevent back pressure and back siphonage in applications such as fire sprinklers and lawn irrigation. A single check valve is commonly used for fluid category 2 protection where there may be changes in the fluid's temperature, taste, or odor. A double check valve is commonly used for fluid category 3 protection, which involves substances of low toxic levels (like common disinfectants).
Dual check valve
A dual backflow preventer check valve is similar to a double check valve. The configuration has two spring-loaded check valves in series and usually does not include shutoff valves. A dual check valve is powerful against back-siphonage and backpressure. However, it is approved only for residential connections.
Check valve materials
Brass check valve
Brass check valves are excellent for air, water, oil, or fuel applications. However, they are not resistant to seawater, purified water, or chlorinated water. They are less resistant to heat and corrosion compared to stainless steel and are typically used for applications with low pressure.
Stainless steel check valve
Stainless steel check valves have superior resistance against corrosion, heat, and low temperature and have excellent mechanical properties. For applications that dont require high durability or resistance, stainless steel is typically not a cost-effective solution compared to PVC or brass check valves. Stainless steel wafer check valves are typically high-quality check valves used for high-temperature and high-pressure applications.
PVC (Polyvinyl Chloride) check valve
Plastic check valves like PVC or CPVC are frequently used in irrigation and water management systems. They are corrosion resistant to most corrosive media like seawater, acids, bases, chloride solutions, and organic solvents. However, they are not immune to aromatic and chlorinated hydrocarbons and typically have a max temperature resistance of around 60°C.
Polypropylene (PP) check valve
Polypropylene check valves are used for water, aggressive media, and liquid food products. They are resistant to most corrosive media like inorganic acids, bases, and aqueous solutions that rapidly corrode metals. However, they are not resistant to concentrated acids and oxidizing agents and typically have a max temperature resistance of around 80°C.
Cast iron check valves
Cast iron check valves are typically used as high-temperature check valves. Cast iron is extremely strong and is immune to vibrations. The material has excellent resistance to wear and tear and temperature tolerance. But cast iron is not ductile in nature. Hence, any bending can cause the cast iron material to crack and become useless. Cast iron can work at higher temperatures when compared to PVC but gets corroded over time. These valves find applications in sugar industries, paper industries, and oil lubrication systems.
Selection criteria
Check valves have the following criteria to consider when selecting one for an application:
- Material compatibility with the medium
- Line size for connection points
- Max pressure and cracking pressure requirement
- Installation orientation horizontal or vertical
- Envelope dimensions
- Accessibility needs for inspections and repairs
- Temperature (external and media)
Applications
Due to how check valves function, they are typically used for one of four different reasons in various applications:
- To protect equipment downstream from backflow damage
- To prevent contamination due to reverse flow
- To prevent siphoning
- To keep a vacuum seal
Due to their function, they are used in almost every industry. They are used on common household appliances, like dishwashers, washing machines, and wastewater lines. For industrial purposes, they are used on boilers, furnaces, gas systems, pumping applications, or vacuum systems. They are also frequently used as aquarium check valves on water and CO2 lines. Also, a miniature check valve is a popular choice where the space is limited, yet a reliable operation is essential. Two of the most common check valve applications are for water and air, which are discussed in more depth below.
Check valves for water
A water check valve is used in numerous water applications, like drinking water and wastewater. These valves are simply called one-way water valves. For drinking water applications, they ensure that no media from the environment (outlet side of the valve) can enter the system with the safe, clean drinking water and contaminate it. For wastewater applications, they ensure that the waste water cannot re-enter the system and cause an overflow or additional contamination. For water pumping applications, a foot valve is often used to ensure no debris will enter the line and to keep internal pressure for priming purposes. Duckbill valves can also be used for discharges on water lines. Sump pump check valves ensure that the discharged water does not come back into the sump pump with gravity when the pump is turned off.
Pneumatic check valve
A pneumatic check valve, or air check valve, allows airflow and prevents it from going out. They are often simply called one-way air valves. The most common application is for an air compressor. A pneumatic check valve allows the compressor to keep certain parts pressurized and other parts de-pressurized. They can be located on an air receiver, discharge pipe, or as a piston check valve on the piston compressor's inlet and outlet sides.
Check valve symbols
The P& ID symbols for check valves are shown in Figures 12-13.
Figure 12: Different P&ID symbols used for check valves. It points in the orientation that it allows the flow with a vertical line showing it doesnt allow backflow.
Figure 13: Pilot-operated check valve symbol. The dashed line is the pilot line that is used to lift and open the check valve.
FAQs
What is a check valve?
A check valve is a unidirectional valve that passes fluid in one direction but prevents any flow in the opposite direction.
What is the purpose of a check valve?
The main purpose of a check valve in a system is to prevent backflow, which could damage equipment or contaminate media upstream.
What are common check valve problems?
Common check valve problems are noise, water hammer, vibration, reverse flow, sticking, leakage, and component wear/damage.
Will a check valve stop water hammer?
A check valve can prevent water hammer if it is fast-acting like a spring-actuated check valve. This prevents pressure surges, which create shock waves throughout the media.
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