What is industrial pump customization and Why Do We Use Them?

Technical Support and Engineering

Our technical engineers are here to assist you, every step of the way – from pump selection support for your specific application, system design, custom pump builds, installation advice, and technical support. With extensive experience in many industrial process industries, our pump technicians and engineers can assist and evaluate how our technology can be applied or adapted to meet your specifications to help improve your specific application process. No matter where your need is located, anywhere in the world, our global footprint of technical engineers, integrators and factory-trained distributors enables us to manufacture Hydra-Cell Pro pumps built to order, build pump skids, perform testing to meet your specifications, provide installation advice, and provide training for your engineers.

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• Pump selection support for your specific application processes
• System design, pump modifications and custom pump builds
• Quotation assistance
• Pump and motor set design service
• Performance testing, including virtual or on-site witness testing
• Installation support services
• Service and maintenance advice and documentation

Customer Support Services and Logistics

Unlike other industrial manufacturers, at Wanner, we take customer service and support seriously. When you call, a real person answers the and takes action on your behalf. Your inquiries via text, or online forms from our website are responded to promptly. And our global teams of technical engineers and factory-trained distributors will work with your team to address the challenges of your process, whether at your site, virtually, or by .

Working closely with our pump engineers, technicians, business development managers, and partners, our dedicated customer support teams are here to personally help customers with stock inquiries, pricing, order progression, logistics arrangements and order processing, with an enduring goal to deliver world-class customer service.

We can help improve your process

Hundreds of thousands of Wanner Hydra-Cell pumps are in service in many applications, in many industries around the world. By investing in understanding our customers’ processes, needs and goals, Wanner engineers have amassed an extensive knowledge of applications. You can be leverage this knowledge and experience to help meet your unique challenges. Wanner’s global team of engineers and business managers have hundreds-of-years of combined industrial technical experience, with backgrounds in hydraulics, mechanical, and electrical systems. Combined with a network of local partners worldwide with long histories supporting customers pumping requirements, our customers can access a large base of application knowledge across myriad industries and processes including:

• Smooth, accurate metering and dosing of chemicals
• Pumping slurries and abrasive liquids
• High pressure cleaning, chemicals and hot liquids
• Process sampling
• High pressure spraying super-saturated liquids and slurries
• Hydrocarbon condensates LPG & NGLs
• Reverse osmosis / UHP RO & filtration
• Shear sensitive liquids – Polymer injection
• Steam generation
• Spray coating with abrasive liquids
• High pressure liquid chromatography

…and many more solutions. Contact us today to learn how we can help improve your process, productivity and reduce costs.

Why get a custom vacuum pump design?

There are numerous reasons for customizing a vacuum pump. Whatever the specifics, behind every custom design, there should be an overarching business goal. Half of a successful design comes from working with an expert pump supplier, and the other half comes from your active participation in the design process.

Here are some common motivations for engaging a custom pump supplier.

Seize a competitive advantage

Using the same components as the competition makes it difficult to differentiate your products in a crowded marketplace.

Developing a fit-for-purpose, custom vacuum pump design with advanced features and capabilities helps you fulfill opportunities where others cannot, making you the vendor of choice for select applications.

Examples of Custom Vacuum Pump Design

Healthcare – central medical/surgical vacuum systems, mobile vacuum systems.

Manufacturing – forming shaped plastics,  additive manufacturing.

Material handling – holding, lifting, and moving products, pick and place.

Packaging – primary, secondary, tertiary.

With competitive price and timely delivery, Shuanglian sincerely hope to be your supplier and partner.

Woodworking – wood drying and veneering, creating suction to aid with CNC work

Typical components involved in custom design:

• Motor starters
• External inlet filters
• Check valves
• Gauges
• Sound abatement
• Receiver tanks
• Air/water (liquid) separators

Three Tips for a Successful Custom Design

Working with a vacuum pump supplier to create a custom unit is a team effort. It involves thorough consideration of the factors that go into a successful product while balancing reliability, functionality, cost, and efficiency.

Here are a few tips for developing a custom vacuum pump design.

1. Confirm performance specifics

Verifying the vacuum pump’s specifics up-front sets the stage for success. As the requester of a custom unit, you’ll want to convey your unique specifications to the supplier. This includes performance details, such as the unit’s capacity and the type of environment the pump will encounter.

Identifying the gas or vapor coming back to the pump is critical, as certain units can tolerate vapor in their chamber better than others. With particulates, like dust or wood chips, the supplier may need to consider an external filter to protect the pump from damage.

2. Know the physical limitations of your process

A custom-built unit should solve problems, not create them. Describing how you want the vacuum pump to contribute to your process will help the supplier design a unit that fits seamlessly into your existing operations.

Consider this; a lengthy pipe run leading to the vacuum pump may call for an external check valve, or space constraints may require modifications to the pump’s cover. Addressing operational realities during the design stage is far easier than making changes later.

3. Choose a supplier with a great reputation

Successful vacuum pump design has a lot to do with choosing the right pump supplier. The best suppliers have a wealth of industry experience and will listen closely and work together with you to develop a tailored design.

Ask for examples of the supplier’s previous work and talk to them about meeting your goals for the custom design. If they’re serious about custom work, they’ll be able to explain their process in detail.

Reliable Custom Vacuum Pump Design By Becker Pumps

We’re committed to customer satisfaction. To exceed your expectations, our dedicated in-house custom design team draws on their vast experience—we’ve engineered reliable vacuum pump solutions for a range of industries.

By collaborating with expert partners within the industry, we create unique solutions that you won’t find anywhere else.

For more information, please visit industrial pump customization.