What's the difference between 60 cell and 72 cell solar ...
What's the difference between 60 cell and 72 cell solar ...
The difference between 60 cell and 72 cell solar panels is simple: 72-cell panels are 12 taller and contain 12 more solar cells.
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There are many different types of solar panels available on the market, with options ranging in efficiency, wattage, manufacturer, appearance, and more. Panels can also vary in the number of silicon cells they have. Today, most people install either 60 or 72 cell solar panels for their installation- but whats the difference between the two, and which option is best for your installation?
If that seems too obvious, I promise you: thats pretty much all there is to it.
But theres a reason were devoting article space to such a simple topic.
I was designing a system for a residential customer last week when she asked me, I cant use 72-cell panels at my house, right?
For some reason, she had the impression that 72-cell panels are only for commercial use. Which couldnt be further from the truth.
After some back-and-forth, I realized she had read a few articles online to help her decide which size panel to use. Turns out one of them had claimed 72-cell mono solar panels were only for commercial use, and require special hardware and extra labor to install.
None of which is remotely true.
So I wrote this article to help set the record straight.
Dispelling myths about 72-cell solar panels
The big myth floating around the Internet is that 72-cell solar panels are not made for residential use.
Thats simply not true. In fact, roughly half of all residential systems we design at Prostar Solar have 72-cell mono solar panels in them.
Its true that commercial applications lean toward 72-cell panels. They require less racking rail, fewer electrical connections, and fewer clamps to secure in place. That means 72-cell panels are cheaper to install on a large scale.
But theres no reason residential customers cant get the same benefits from a 72-cell solar panel.
Are 72-cell panels harder to install?
Ive also read claims that 72-cell panels are harder to install. This concern is somewhat overblown.
Yes, 72-cell solar panels are a bit bigger and heavier. But it typically takes two people to move and set a solar panel in place, regardless of size. Since theres usually 2-3 people on an installation crew, finding a way to move the panels isnt much of an issue. Any crew worth their salt will be able to handle the larger panel size.
Though the work may be a bit more physically taxing, the install tends to take less time overall. Since the system contains less panels, youll spend less time making electrical connections and fastening clamps.
You dont need to buy stronger racking to support larger panels, either. Solar panel racking is universal. The size of the panel you choose will not limit your mounting options.
While it is possible to buy a thicker rail, we only recommend that option to provide a stronger foundation in areas threatened by hurricanes, heavy snow and other extreme weather conditions.
You dont need to spend more on heavy duty racking just to support heavier 72-cell panels (which is a very common misconception). The standard options will work just fine.
In fact, in most cases 72-cell panels will actually save you money on racking. Modules are mounted with rails running across the width of the panel. Because 72-cell panels have the same width as 60-cell panels (about 40 wide), they require the same amount of racking material to mount more solar power.
When to choose 60 cell and 72 cell solar panels
If the only difference between 60- and 72-cell solar panels is their size, how do you choose one over the other?
The ultimate decider is panel value, measured in cost-per-watt.
Divide the price of the panel by the rated panel output (typically 300W-400W per panel). This will give you a baseline to compare panel value, regardless of size.
Our advice is to go for the best cost-per-watt option that fits the space where you will install your system.
Heres an example. If your mounting space is 35 wide and 10 tall, you can only fit a row of 10 panels. You can install more power by using 72-cell panels because you have enough space to accommodate the taller panel size.
Standard Solar Panel Sizes: 60-cell panels: 39 x 65 72-cell panels: 39 x 77
On the other hand, if your mounting space is 35 wide and only 6 tall, youd have to use 60-cell panels.
Cost of installing
The cost of installing 60-cell vs. 72-cell panels may also vary a bit for your installation. 72-cell solar panels tend to be cheaper to install on a large scale, which is why theyre more common for commercial applications. Because each panel has more solar cells, you can typically install fewer panels to generate the same amount of electricity. Fewer panels mean less racking is necessary, which helps cut down on overall equipment and installation costs.
On the other hand, 60-cell panels are lighter and easier to install which is why theyre more common for residential rooftop installations. This can mean lower labor costs for the installation. For large, commercial installations, the extra size and weight of a 72-cell panel arent as much of an obstacle because cranes are often used to lift the equipment to the rooftop.
Other factors to consider when choosing solar panels
When it comes down to choosing your solar panels, the number of cells included in the panel isnt the most important factor. Cost, aesthetics, warranty, efficiency, and durability should all be taken into account when selecting the right solar panels for your home or business.
For cost, its a good idea to compare your 60-cell and 72-cell panel options on a cost-per-watt ($/W) basis. Similar to looking at dollars per square foot when shopping for a home, looking at $/W shows you what the cost of a turnkey solar panel installation is on a per-watt basis. Looking at this factor will allow you to standardize the price of installations using either 60-cell and 72-cell panels, especially if youre comparing different system sizes.
Are you interested in learning more about 72 Cells Solar Panel Factory? Contact us today to secure an expert consultation!
Additional reading:The 7 largest solar panel manufacturers in the world [2024]
Panels come in a variety of cell colors (dark blue, blue, black), backsheet colors (white, black) and frame colors (silver, black, and white). If aesthetics are a concern, make sure to look at an image of the panel before signing the contract, or ask your installer for photos of their past installations with the same equipment to get a feel for how they will look on your roof. If youre looking for the sleekest appearance possible, there are many black-on-black panel options. You may pay more for these options, but it can be worth it.
Mixing and matching 60 cell and 72 cell solar panels
Its possible to mix and match 60-cell and 72-cell panels if necessary.
For example, lets say you have a triangle-shaped roof with less space near the top. You might install a row of 72-cell panels in the middle of the roof. Then you can add smaller 60-cell panels on the sides / top to hit your target system size.
Its possible to mix panel sizes like this to fit the usable space on your roof. But keep in mind that different components run on different voltages, and youll need to pair each panel with a compatible inverter.
If you build a system like this, its worthwhile to spend some time with an experienced design consultant to make sure you arent wasting power or damaging your equipment.
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How Efficient Are Commercial Solar Panels?
How Efficient Are Commercial Solar Panels?
The efficiency of commercial solar panels typically ranges from 15% to 20%, and some can reach up to 25%. Solar technology has had many advancements over the years, and researchers continue to perform tests and push for even greater efficiency of solar panels and energy output of commercial solar systems.
How Is The Efficiency Of Commercial Solar Panels Measured?
The conversion of sunlight into usable electricity is called solar panel efficiency. It is measured in percentages. The formula for calculating efficiency involves dividing the panel power (in kW) by the area of the panel (length X width), and multiplying by 100.
Currently, high-efficiency commercial solar panels can achieve about 20% efficiency. PV cells made from gallium arsenide (GaAs) in perfect conditions reach around 25%.
However, as solar cell technology is ever-evolving, theres an industry-wide goal of reaching 50% efficiency, and it may not be as far off as once thought. A research team from the National Renewable Energy Laboratory (NREL) recently achieved the highest efficiency rating to date, at 47.1%, through multilayering and using multijunction cells. While the technology worked in the lab, there are numerous challenges to making this type of solar energy system commercially available.
Are Commercial Solar Panels More Efficient Than Residential Solar Panels?
Commercial solar panels are more efficient than residential ones due to their size. They are bigger, so they have more solar cells, which produce more solar power. This increases their conversion efficiency by about 2% compared to residential panels.
Factors like semiconductor material, manufacturing method, peak daylight hours, and even local temperature can affect the energy production of both types of solar panels.
Commercial solar panels are larger than residential panels, making them slightly more efficient.How Much Power Do Commercial Solar Panels Produce?
72-cell solar panels generate around 400 watts, while 500 watts is standard for 96-cell panels. Both can be used commercially. The power output varies depending on the size, number of panels, positioning and amount of sunlight they receive, and geographic location.
The type of panel also affects solar cell efficiency and the amount of energy it produces. Monocrystalline silicon panels are more efficient than polycrystalline solar panels, though the latter is more cost-effective and when installed over large commercial roof spaces, can generate sufficient power.
Thin-film have a 2-3% lower efficiency than other panels, but theyre ideal for solar installations on odd-shaped roofs since the size and shape can be customized.
The latest technology in commercial solar panels, PERC (Passivated Emitter and Rear Cell) panels are around 5% more efficient than monocrystalline solar panels. Theyre slightly more expensive to manufacture than mono panels, but because of their higher efficiency, businesses may be able to install smaller solar modules for less upfront costs.
Is Commercial Solar Worth It?
Businesses that install solar panel systems enjoy many benefits, including:
- Decreased electricity bills, which reduces operating costs and frees up monthly cash flow for other initiatives
- Reduced effect of power outages since there is another energy source, especially for businesses that install a solar battery as part of their photovoltaic system
- Tax credit eligibility, as well as additional rebates and local incentives
- Increased property value, as investors and business owners recognize the value of a business that has invested in photovoltaic technology
- Improved customer perception, as companies that focus on energy efficiency initiatives and sustainability tend to be more successful
- Low-maintenance, clean energy from a renewable resource that reduces a businesss carbon footprint
- Built-in branding with optional SolarSkin, custom-printed solar panel coatings that increase visibility and boost revenue
The main disadvantage of going solar for is that solar panel installation is a long-term investment with high upfront costs. However, many incentives exist to make commercial solar more affordable.
Businesses realize many benefits from solar, including reduced operating costs and a huge visual branding opportunity with SolarSkin overlays.How Long Does It Take For Commercial Solar To Pay For Itself?
The time it takes for a commercial solar system to break even with the initial system investment is called the solar payback period. To calculate your payback period, consider the cost of the system minus any incentives, divided by your average monthly savings on electricity bills.
For example, consider a business that installed a $500,000 solar PV system and took the 30% ITC (federal investment tax credit). If they saved $2,000 per month on their electric bill ($36,000 annually), their payback period would be roughly 9.5 years.
Once the panels pay for themselves, you can reap the benefits of free clean energy for many years to come. Most systems have a lifespan of 25-30 years, though some last even longer. High-efficiency solar panels often come with a 25-year warranty that guarantees a minimal power output at that time.
SunPower, REC, and Panasonic are known for their 25-year warranties and for manufacturing some of the most efficient solar panels on the market.
If you want to learn more, please visit our website 72 Cell Solar Module Supplier.
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