Who Invented the Cable Tie?

The Cable Tie was invented over 60 years ago in 1958 by a man called Maurus C. Logan. Logan was an employee of Thomas & Betts - an electrical company based in Memphis, Tennessee. During his career at Thomas & Betts Logan invented many products but the humble cable tie was to be the most enduring and successful of his creations.

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As with any great invention, it is often the simplest that are the best. First introduced in 1958 the Ty-Rap, as it was known back then, received a patent that same year and would soon become an essential tool in industries and homes across the globe. Logan's talent for creating new and useful components saw him rise to the position of Vice President of Research & Development at Thomas & Betts.

The Light Bulb Moment

The light-bulb moment for Logan came when he was touring a Boeing aircraft facility in 1956. He was struck by how cumbersome the task of manually bundling and tying wax-coated cord around thousands of feet of cable bundles had become. Aircraft workers often suffered hand cuts during the process and developed thick calluses on their fingers over the years. Logan knew there had to be a better way. The concept of the cable tie was born and Logan set to work designing his new creation.

A New & Cheaper Design

At the time they were first introduced, cable ties were named and branded as "Ty-Raps". Thomas & Betts designed them for use in the aeronautical industry for wire and cable harnesses. In their early days, cable ties were manufactured from two parts - a plastic mold and a metal component called a pawl. The pawl was designed to effect the clasping and holding of the tie. This two-part approach was an inefficient and costly process. Manufacturers soon changed to the cheaper alternative of using fully nylon/ plastic Ty-Raps and discarding the metal pawl component.

Thomas & Betts

Thomas and Betts is a company that designs and manufactures connectors and components for the electrical and communication industries. The company was founded in 1898 by two young engineers from Princeton University - Robert Thomas and Hobart Betts. They began by selling conduit to electrical companies during an era when incandescent electric lighting was first being introduced to New York City. Today the company specializes in wire & cable management, cable protection systems, and power connection & control systems. The company was acquired by a Swedish-Swiss multinational corporation called ABB in 2012 for $3.9 billion.

Remembering Maurus C. Logan, 1921-2007

In the words of his son Robert Logan: "My dad didn't have a lot of formal education but he was the most ingenious person I have ever met. He never thought the customary way of doing things was good enough and when he looked at anything he thought about ways to improve it. The invention of the cable tie is an excellent example of how he worked." When you think of Memphis Elvis and Johnny Cash spring to mind, but now you can spare a thought for Maurus C. Logan. Logan passed away in November 2007 aged 86.

The Original Design

The original and most common industrial application for the cable tie is found in the electrical and automotive industries. Cable ties were designed back in the day for the harnessing and bundling of electrical cable and wiring. They help organize masses of cables by grouping them together in bundles and they are suitable for both indoor and outdoor use. However, in recent years the cable tie has become an ever-present feature in households across the UK - where it is relied on to perform a multitude of everyday jobs.

Size & Strength

Cable ties are manufactured in a wide range of sizes and tensile strengths to accommodate the safe and secure tying of all shapes, sizes, and weights of electrical wires - from the very small to the very big and heavy. These bigger cables require large cable ties with suitable tensile strength to ensure secure tying and bundling.

Diversity in Application

They are commonly used in the automotive, electrical, telecommunicative, and transportation industries, but they are also very popular aids in the office, home, DIY, biking, and hiking where they have found purpose in many varied roles from the bizarre to the highly functional. They are constructed from a robust nylon polyamide which makes them suitable for both indoor and outdoor use.

How They Work

Cable ties have a simple design and vary very little in appearance and structure across the globe. They are designed to have on one side a row of serrated teeth which serve to 'lock-into' the cable tie head which is located on the opposite end of the tie. To install a cable tie it should be looped around the item or items it is to be used to tie and the serrated end of the cable gently fed through the head on the opposite side. The serrated teeth are designed so that they will move freely through the head as the strap tightens around its load, but they will not move in the opposite direction and therefore form a locking clasp that holds secure and does not release.

Types Of Cable Ties

As cable ties have found use in a vast array of industries and applications manufacturers have begun developing an extensive range of specialist and colored cable ties. Today cable ties are available in all the colors of the rainbow and some of the specialist ties on the market include: stainless steel, screw mount, double loop, marker, push mount, and releasable cable ties.

Nylon 66

The material of choice for the standard plastic cable tie is Nylon 66, (aka Nylon 6/6), and it is one of the most commonly produced materials for the plastics and textile industries. On average 2 million tonnes being synthesized every year. The compound is an ideal choice for use in cable ties as it has inherently high mechanical strength and rigidity. It is also very stable in environments of extreme temperatures and it is naturally chemical resistant. Additionally, aging has no deteriorative effect on the structural integrity of a nylon 66 cable tie, save for discoloring.

Black is Back

Black cable ties are often favored for outdoor jobs due to their UV resistance. Like all cable ties, they are resistant to oils, grease, and environmental contaminants. These nylon synthesized cable ties have a low friction coefficient, offer impressive resistance to impact, and demonstrate excellent abrasion resistance. They are strong but light, and they are cheap, very cheap. Overall, it is clear to see why the humble cable tie has become such a popular fastening device the world over.

Correct Storage - Cool & Dry

To get the best out of your cable ties storage is imperative. Manufacturers advise that you store your cable ties in a cool dry place until they are called on for service. Correct storage protects the cable ties from the potential effects of oxidation and keeps them in tip top shape so that they can be relied on at a future date. It is recommended that stainless steel cable ties be employed in situations that require secure fastening where exceptional corrosion and the effects of severe weathering are expected. Nylon 66 is weather resistant, but stainless steel steps it up a notch and gives added reassurance that the tie will hold and resist degradation.

Secret to Success

Really, it's no secret. The root of the success of the cable tie is due to its vast array of applications and the fact that it is so incredibly cost-effective. It can find use in any scenario where the supporting and tying of cables are required, or more simply in any situation where objects need to be fastened and secured. Once the tie is fastened into position the cable tie is not letting go. When the geared length of the nylon tie is fed through the ratchet head on the other end it is locked in place. They are strong, robust, and can be relied upon. Sometimes the most simple of designs are the most successful.

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Who Invented the Zip Tie?
In the US, cable ties are known as zip ties. So, the answer to the question - who invented zip ties, who’s the zip tie inventor, who invented cable ties, or who’s the inventor of zip ties? It’s the same, Maurus C. Logan. Logan was an employee of Thomas & Betts - an electrical company based in Memphis, Tennessee.
And, when were cable ties invented? They were invented in the year 1958.

12 February 2021 | Cableties Online

Cable ties are those indispensable items we all have at home, that are very much taken for granted and that we don’t spare a second thought to, until we need them!

But who invented the cable tie? Why was it created? And when? Here, we take a look at the history of the cable tie and the man behind it.

Maurus C Logan was born on July 6th 1921 in Dalmuir, Scotland. Little information is available about Logan’s early life but by 1956 it is widely accepted that he was in the US and working for Thomas and Betts, an electrical business.

In 1898, when electric lighting was first introduced to New York City, two Princeton University students, Robert M. Thomas and Hobart D. Betts joined together to sell conduit to electrical distributors. As the use of electricity increased, so did the fortunes of Thomas and Bett and in 1911, they began to develop, manufacture and market products under their own brand name. By 1917, all aspects of the business were joined together in one place, Elizabeth, New Jersey, a city that Maurus C. Logan would call home for 60 years. 

Although it isn’t clear when Logan joined the company, we do know that Logan was working for Thomas and Betts in 1956, when he was required to visit a Boeing aircraft facility. Aircraft wiring at the time was a hard job, involving thousands of feet of cabling and wire on sheets of 50-foot-long plywood. The wiring was secured with knotted, wax-coated, braided nylon cord, which was manually applied. This process was tough on the workers’ hands and resulted in the workers having thick calluses and deep cuts, which became known as ‘hamburger hands’.

Convinced he could find a way to make this task easier for the workers, Logan spent the next two years experimenting with different tools and materials. On June 24, 1958, a patent for the “long-lasting, easy-to-use Ty-Rap cable tie” was submitted, and the rest, as they say, is history.

Today cable ties can be found virtually everywhere – from racing engines to garden tool sheds – and more than 45 companies manufacture the cable tie, worldwide, with total production estimated at 100 billion units annually! Today, Thomas and Betts sell hundreds of millions of dollars’ worth of cable ties – a far cry from the modest $350 of sales they made in the first month!

Maurus C. Logan continued to work for Thomas and Betts for the rest of his career, contributing to the successful development and marketing of several products for the company, with at least half a dozen patent applications in his name. By the time Logan retired, he had achieved the position of Vice President of Research and Development.

In 2006, Logan left the city of Elizabeth, moving to Sea Brook Village in Tinton Falls. In November of the following year, Maurus C. Logan passed away, aged 86.

Logan’s son, Robert, once said of his father, “My dad didn’t have a lot of formal education, but he was the most ingenious person I have ever met. He never thought the customary way of doing things was good enough and when he looked at anything, he thought about ways to improve it. The invention of the cable tie is an excellent example of how he worked.”

L-R: Maurus C. Logan, Hobart D. Betts, Robert M. Thomas

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